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Well good news, she's a runner again. Suspect air in the fuel. Replaced the clear hose from filter housing to injector pump. New filter and cap seal, primer now primes and fired her up. Will do the injector bleed (?) lines also soon as they look pretty crap, see if Halfords has some later today. Glow plug relay seems good
Not sure the noise is normal, sounds pretty 'clattery'. Vid attached if anyone would be able to offer an opinion. Figured better in this old thread for now as the whole story is here. No smoke to speak of from the back. Thanks if able to listen to the clip
Progress report, new starter arrived, bolted it in, appears to turn well, no grinding noises so that's super result. No firing from the engine which gets me to RegW point
.. of course, it may have worn out early if the van it was in was bastard to start cos someone couldn't be arsed to fit new glow plugs or service it properly for instance and just kept cranking the thing over until it coughed into life
I've known folk do that
I think this is the case. Precious driver was my elderly dad and yup, he's said to me now it was a s**t to start. After I finished banging my head on table, I've realised this is more learning ahead haha. I'll start a new thread tho, starter is doing what it says. From what I've read quickly, fuel filter cap oring, new filter can't hurt, check fuel lifter perhaps if it has one? Glow plugs, are they getting voltage and so on. Suspect never changed ever. Grrr!
Appreciate all the help and advice to here, been awesome to find this place. 
Just a word of caution.
Might the apparent confusion over teeth explain why that one ate itself?
Um, not following sorry. Are you suggesting van might have some issue bigger, that I need to look into before the new starter?
Thanks for any clarification, new to this but very eager to learn, cheers
Right, I think I've found the prob. That grainy stuff isn't teflon, it's I think what's left of teeth. (or it's what used to be smooth plastic now ground into paste)
Either way, something chewed up that outer white plastic that sits outside the 3 small gears. I think that's why it engages but then must slip like crazy. I'll go with that for now - new starter it is.
Appreciate all the comments and tips to all, you're a top bunch! I'll drop an update next week for fun and if anyone else searches this up.. fingers crossed it's a runner
Cheers and enjoy your weekends
What is that grainy looking stuff on the planetary gear?
The brushes look OK but
did you check the commutator for wear and bridging?
The grey stuff looks like some sort of teflon type grease? I'll try clean it all off and see how it works after just as that's something fairly easy. Commutator and bridging, it looked pretty good but will double check.
Any ideas how to decide on teeth number for a replacement, you sound pretty clued up? My thinking is as I'm getting another, I'll pull the gear off this one somehow and then see if it meshes by hand/torch. Bit destructive but not much to lose at this stage!
Vid attached if I have this right
VID-20250208-WA0000.zip
Hi. Finally some time free to get back to this. Took starter back off and checked brushes, they look clean but pics somewhere here for more knowledgeable eyes. Back together and still the lack of kick I think points to this being a bit dud. The engine gear turns when the crank pulley is turned so the shaft seems ok.
Then I've looked online for starters. I've put the van reg into for example autodoc.co.uk and the ones come up listed:
Number of Teeth: 11\\13
and another below it as :
Number of Teeth: 9,10
and again another as:
Number of Teeth: 10-11, 12-13
So this is confusing! Any way I can suss out what the van should have, given this one now is not stock. It has 13 teeth but maybe wrong?
I've measured the teeth on the engine side using blue cloth, teeth are 7mm centre to centre
Thanks both.
1 Definitely pops out when power applied, seems good pop also.
2 In terms of pulling out of my hands when powers up, a little but not massively so. Very minor kick is best description
3 About the teeth, that's great you can see that and I'll pull it back off the engine tomorrow and do some measurements. Be tricky to squeeze in there but completely get where you coming from. It's definitely not original so could be teeth not meshing now it's worn off a bit.
Great pointers so appreciate the help both. I'll post back any results. Thanks
Hi! Just inherited an old 98 (I think) Dispatch that will not start. Basics covered I think such as checked battery is good and charged up, terminals are clean, no fuses appear blown.
The situation is turn key, gloplug light goes out. Key turned to crank. I get a high pitch noise only like a power drill. Like the starter isn't engaged to the engine gear?
Pulled off the starter, it's been replaced before I think as it's less dirty than the rest of engine! Put 12v on it, solenoid pulls and motor spins. So appears ok (but I'm new to this)
Put it back then I've attached a wire separate to the starter small terminal in place from battery directly (with ignition on also) after and same result, solenoid clunks nicely but high pitched only
Some pics attached hopefully. Any pointers would be great, cheers all




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