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#1 Spare Parts » WANTED dispatch 1.6 parts » 2021-06-19 16:58:02

Dispatcher
Replies: 0

Hi everyone i’m looking for a power steering reservoir hose and a power steering low pressure pipe (metal thin section located between radiator fans and front bumper.

Any help would be appreciated even if you can point me in the right direction smile

citroen dispatch 1.6 2008

Thanks in advance

#2 Re: Maintenance » replacing injectors on a citroen dispatch 1.6hdi » 2020-07-15 13:45:25

My haynes manual gave me the following details and this information can be specific to a vary of engines so best to check as torque settings can vary on vehicles but i’ve attached there information


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I then done everything in reverse

I personally torqued my injector nuts to 9nm
I also did the same on my rocker cover doing 9nm too and everything is working as it should with no leeks

I hope this may help someone else in the future wishing to do the same or similar smile

#3 Re: Maintenance » replacing injectors on a citroen dispatch 1.6hdi » 2020-07-15 13:09:26

Once injectors are replaced in location check that the fuel lines are located where the injector will be tightened up as once you tighten injector you would not want to find that you can’t get the fuel line to attach because the injector isn’t twisted to the right location
i do this by hand tightening the fuel line and then tightening up a tad so can’t go wrong then remove again before torque



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#5 Re: Maintenance » replacing injectors on a citroen dispatch 1.6hdi » 2020-07-15 12:57:08

To replace the rubber seals i used a 16mm socket piece, sliding the seal onto it, lowering it over the sleeve and pushing downwards with a blunt screwdriver to fit the seal between the case and sleeve (makes this very easy!)


Once you have done this you can either drop your copper washer into the hole and check it’s flat on the inner face or some washer will just slide onto the bottom of injector and you can place it in with it held on (depends on washers)

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#6 Re: Maintenance » replacing injectors on a citroen dispatch 1.6hdi » 2020-07-15 12:54:00

i ordered new seals £10 and a injector washer puller (good buy at less than £20)
I removed any copper washers that did not come out with the injector with the tool which can be inserted down the hole and through the washer and once twisted on top it expands and allows you to extract it. i used a peice of rubber fuel line hose and a sock with carb cleaner sprayed onto it and pushed it down the injector hole and twisted clockwise and repeated this motion to clean the injector meeting face and sleeve as much as possible alternating with my hoover attachement for max results


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#7 Re: Maintenance » replacing injectors on a citroen dispatch 1.6hdi » 2020-07-15 12:45:08

Modify a hoover (trusty henry for me) and use a screwdriver or similar and clean the area as well as possible to avoid debris later falling down the hole too smile remove the nuts from injectors, there are 2 ( 1 at front 1 at back of injector) i used a socket piece and bar to rock the injector left and right (some people may choose to do this another way but worked for me)using left and right motion and a upwards pull the injector should come out (sometimes a bit more leverage may be needed but only for stubborn ones.  Then using a screwdriver remove the old seal


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#8 Re: Maintenance » replacing injectors on a citroen dispatch 1.6hdi » 2020-07-15 12:35:42

undo fuel line nuts (14mm spanner) and remove fuel injector lines (removing clips and pulling upwards to release


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#9 Re: Maintenance » replacing injectors on a citroen dispatch 1.6hdi » 2020-07-15 12:31:48

disconnect wiring plugs from injectors,unbolt wiring harness and disconnect maf sensor, remove airbox

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#11 Re: Maintenance » replacing injectors on a citroen dispatch 1.6hdi » 2020-07-15 11:16:59

Then remove turbo to intercooler pipe and covering the turbo

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#13 Maintenance » replacing injectors on a citroen dispatch 1.6hdi » 2020-07-15 10:57:49

Dispatcher
Replies: 11

Hi everyone i thought i’d make a thread to help anyone who wishes to replace there injectors and seals for a 1.6hdi
I have recently replaced mine and thought i’d try to help others by taking pictures along the way
my vehicle is a 2008 9hu 1.6hdi

#14 Re: General Discussion » Aftermarket air filter and oil catch can mod » 2020-07-11 00:14:37

Let’s see what we can find and touch base, i’ll be looking tomorrow a bit more in the morning so i’ll see what’s around smile be good to see what we could come up with smile

#15 Re: General Discussion » Aftermarket air filter and oil catch can mod » 2020-07-10 22:59:10

Thanks for the link on vid, looks fairly easy with the right parts, that’s along the lines of what i’d like to do although do think with the air intake i’d like to do away with that and i don’t have a battery under the hood my one is located inside the van at drivers footwell so have a lot of room for brackets fittings etc there so that’s a bonus, thinking a more flexible hose for the catch can would be best and the ford fitment for the crankcase breather output looks alot better fitment than standard too smile

#16 Re: General Discussion » Aftermarket air filter and oil catch can mod » 2020-07-10 17:49:36

Anchor when i put the connection for the pipe to pcv valve/rocker cover i fitted a oversize o ring in place and it’s super snug. may be worth getting a bigger fatter o ring if it’s sliding out? Like you say tho never really fits right over the tab but that cured my wobble/slipping out dripping scenario

#17 Re: General Discussion » Aftermarket air filter and oil catch can mod » 2020-07-10 17:46:41

Hopefully people can put some input/feedback into if people have ever done so or the pros and cons as to me i can’t see why this isn’t possible and would be so much better. If i only had a spare pipe to hand i’d get the tools out and see what i can come up with. catch cans seem reasonably price on the bay. however i think there would be some adaption on the airfilter side. Sure i can knock something up smile

#18 General Discussion » Aftermarket air filter and oil catch can mod » 2020-07-09 23:27:14

Dispatcher
Replies: 8

Hi everyone wondering if anybody has fitted a aftermarket air filter or oil catch can (rocker cover/pcv valve end and bypassed the air intake to turbo?

I think the layout of the airbox and fixtures not to mention the tab on the airbox connector non existent in function is a bit of a rubbish design. not to mention the space it takes up and also vibrates (ok rant over lol)

basically i was thinking along the lines of fitting a aftermarket cone style filter and modifying the pipe at maf sensor side. Also fitting a oil
breather catch can at side of engine.

If anyone has done anything like this would be nice to hear what you have done. Not sure how much effect it will have on the running of van depending on filter etc but worth a ask to see if anyone has done similar
thanks in advance  big_smile

#19 Re: General Discussion » Remap & EGR Delete » 2020-07-09 22:46:42

Hey no probs happy to help. I agree think some of the prices are a bit crazy for what they are. I’m still waiting on the new sleeve for injector. I’m like a dog waiting on its owner coming home waiting for my postman every day  sad

#20 Re: General Discussion » Remap & EGR Delete » 2020-07-09 19:58:20

I would say it’s pretty easy to be honest. apart from removing a couple bits it should be fairly straight forward to do yourself. The part can be sourced fairly cheaply. send me your complete vehicle details and i’ll have a look for you  smile

#21 Spare Parts » citroen dispatch 1.6 hdi 15 inch wheels and tyres » 2020-07-06 20:08:52

Dispatcher
Replies: 1

Hi everyone i have just bought and fitted a set of alloys to my van so no longer require the
15” steel wheels
all have road legal tread
2 are vanco 2 tyres lots of tread
1 has a almost brand new tyre which has done less than 100 miles
1 tyre is legal but i wouldn’t really say it’s a great tyre as it’s a bit old
all steel wheels are good and happy to sell single wheels

thanks

#22 Re: General Discussion » Remap & EGR Delete » 2020-07-06 19:39:19

big_smile sounds good worth trying for the cost  smile

#24 Re: Maintenance » injectors » 2020-07-02 20:23:05

ok so thought i’d update with a slight query, today i received my injectors so decided i’d get my tools out smile managed to do the 2 wrong injectors which was fairly easy. meanwhile i looked at the other injectors and 1 was caked in crap from a leaking seal and the other was slightly weeping. I pushed on and tried to remove the last 2 injectors boy they where a pain in the *** so i it took me a good couple of hours to get them out sad however i came to the final injector and i had a slight issue sad the injector was so stuck it pulled out the injector sleeve sad why oh why lol. so now i want to remove the sleeve from injector and yes it doesn’t want to budge. any ideas? think i will leave it soaking over night but that’s all i can think, at this point i didn’t want to use heat but if anyone else has done this before i’m assuming it will just slide back into the hole, stop me please if my assumptions are wrong lol, i’ll put a picture up and i’ve also taken lots of pictures to create a thread to help others who want to change there injectors too smile

#25 Re: Maintenance » injectors » 2020-07-01 21:48:48

Hi thanks tee cee

I’ve spoken to someone locally who does injector coding and has said if i fit them and see how it is running then if any issues bring it down for coding and he will do 2 injectors for £27 so that’s the worst case scenario which is ideal smile just received my seals today just waiting on the injectors and washer puller then i’m good to go smile just doing a few other jobs while i await the post man smile i’ve got a few things lined up, keep myself busy while i’m off work smile

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