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RegW wrote:Casper wrote:Who's the new guy
Dunno mate, they'll let anybody in here nowadays
I've noticed the place has really gone downhill since I joined.....Special Brew is never a good look
Cant afford the Buckie
Anyone with an old bike especially will have seen plenty of oxidised electrical connectors
Some I know folk insist on using dielectric grease to keep the weather out
but Vaseline or grease is just as good
you just need something non conductive or reactive to act as a water/oxygen barrier
Who's the new guy
Dunno mate, they'll let anybody in here nowadays
I've noticed the place has really gone downhill since I joined.....
The weather getting into connectors must always be a consideration on old bangers like ours
As well as Tirees suggestion I'd add opening checking cleaning the 3 ECU connectors too
A guy recently had a no start fault which eventually led him to this.
I'm going to check/clean mine soon and squish some switch cleaner in there.
The Expert OEM numbers above are from the actual part I bought.
Dunno what's on the belt, it was fitted a while back and all can I say it works.
I did look at the label on the ECU and that was blank so no help there
I think I'm correct in saying the 16V's have a second cam shaft driven by a chain from
the one driven by the cam belt so may well be a common size.
One thing that does piss me off about these vans is no easy access to info
No Haynes manuals or workshop service manuals that I can find and as they're largely regarded as obsolete and abandoned now, probably little chance of finding any.
I did buy and download what was offered as a 'covers everything' manual one which was a rip off really
and is a pita to use as it runs XP of all things in virtual machine.
Even when it is up and running it's not totally useless but clunky and more parts than procedure oriented
The wiring diagrams use Citroen or PSA conventions which can take a while to extract useful info out of.
I'm no stranger to all sorts of wiring diagrams and schematics but they're not fun to use as I had to keep cross
referencing stuff to build my own files out of them and convert compressed svgs to jpgs and such
Did I say not fun? they're a PITA
I bought the Gates belt and Tensioner kit from Ebay and the water pump separately
just been looking through my purchase history ( Jeez, I dont half buy a load of crap!)
I see the Gates TBkit for my expert has the same OEM numbers as the Scudo
which isnt really surprising as they're fundamentally the same vans
Scudo
Reference OE/OEM Number
0831.N5, 0831.V3, 0831V3, 0831.N4
Expert
Reference OE/OEM Number
0831.N5, 0831.V3, 0831V3, 0831.N4
link to Scudo kit
https://www.ebay.co.uk/itm/305305365089?
Yep it's the 16v 2.0 jtd/hdi
Fiat service centre near me wanted outrageous money for a timing belt kit but I found a good supplier online.
I'm told mine is a 16v too
Apparently the 2.0's come in 8v and 16v but I have no idea how to tell the difference
It does say RHZ in the VIN which might have some significance
I got the Gates timing belt and water pump kit fitted shortly after buying mine in April
and gave it an oil and filter change too
I'm pretty pleased with it so far, it goes well and gives just over 50 mpg on a run
On a whim I decide to fit a reverse sensor kit
so didn't I bump into stuff so much when backing up.

Removing the bumper was pretty easy
4 13mm nuts behind the blanking plates and 2 10mm headed bolts inside the
lower body are all that holds it on.
these bolts are easy to get at on the drivers side but on the near side a 1/4" drive socket was used but a 10mm ratchet spanner would have shifted them quicker unless you have small hands.
I established the sensor positions with a rule and painters tape and drilled the holes for the sensors plus corresponding ones in the back for the cables.
I secured them with a combination of hot glue and cable ties and insulting tape where they were bundled to run into the body via the vent thingy and refitted the bumper and fed the harness up inside.
Incidentally I sprayed grease on all the threads so any future work will go easier.




OK, that was the grovelling about underneath done with.
I did a quick and dirty connect up to check the thing actually worked before continuing
I then took a permanent feed from the reverse light cable ( purple) and ground (green/Yellow) near the lamp assembly
I ran the cable from the display up the near side pillar and through the top channel
but found it was about 500mm too short so cut and shut it and this seemed to work initially but after moving it about it worked erratically
I'd done it in a bit of rush as it was starting get dark last night
so today got the solder station and stuff out to do it better and tested it for continuity and shorts before potting it up

It now works and the box is stowed in the rear corner and will get a protective cover later so I dont damage it when throwing crap in the van.
Knowing me I'll probably still thump a few things with the van.


I bought myself one of those folding ramps for when I want to stuff a bike in mine
I got the loan of one a while back to get a mates scooter in for the MOT and it made it very easy
Wingnut looks like he's got a classic wee Vespa
1960's? 150??
Another WAV! same colour too, what engine?
Wish my van was blue, mine looks like a mobile freezer
but as long as it does the job I spose.
Edit: Just seen your other post, you have the 2.0 HDI
that chart doesn't have a van option, according to that I have a cabriolet!
and the site is useless unless you're registered which I cba to do
I think you have the DW8? but expect others will tell you for sure
I'm still confused over what I have in mine exactly
I know its a DW(something) and 2.0 and has turbo and intercooler cos I can see that
but the seller kept going on about it having 16v and I dont know if it has or not.
I dont care that much, its an old banger and I'd like a few years of reliability and economy
out of it without anything serious/expensive happening. 
I'm not new to vans but fairly new to these and leaky doors seems to be an issue with some
I sealed up my RH side door and glad I did as it's given me more useful stowage space inside
so rain ingress and wind noise isn't an issue.
I have had a few drips on the near side door though and had to tinker with the sliders and mounts
RegW wrote:I'm a bit surprised it's a 1.9D ( not even a turbo?) for that year
it seems a bit retrograde as I assumed they'd all have the 2.0 engine by 2006
or at least a turbo.Clearly nothing but the best for me
A normally aspirated 1.9 while not as nippy will have the advantage of simplicity
so fewer things to go wrong which is not a bad thing in old bangers like ours.
I had a Citroen C15 van for while, I would sometimes wish it was a bit quicker but it was a good solid plodder
I couldn't fault for reliability
I'm a bit surprised it's a 1.9D ( not even a turbo?) for that year
it seems a bit retrograde as I assumed they'd all have the 2.0 engine by 2006
or at least a turbo.
If it were new to me I'd want to know a few things
A
when was the cambelt/water pump last changed?
I know its only done 36k but time is an issue as well as miles
so if you intend to keep it, I'd suggest looking into that.
Oil and filter change too of course.
B
I took the liberty of looking up the MOT history of yours and see there have been
corrosion advisories on the last few MOTs.
I suggest you check yours over or get it checked before investing serious time and money into it.
I only found out after buying mine in April that they are prone to rotting in various places, mainly sills and sub frames.
I got my local guy to check it out underneath as I'm embarrassed to admit I didn't look myself before buying it.
He says it's in pretty good nick underneath but may need some attention the sills for the next MOT but its nothing too bad/expensive.
This was a relief as I'd already spent time and money servicing and insulating it among other things and want it to hopefully last a while.
I'm lucky to have my mechanic a 2 minute walk away whose always been reliable and not
too expensive so I get him to do jobs I don't want or cant be arsed to do myself.
Get the engine serviced and sort out any corrosion and you'll probably only have around 200,000 miles left on it 
Hello
I had to look up what a WAV conversion was
(wheelchair accessible vehicle)
Ahh I see, this probably explains why it has such low miles on it
Looks tidy though and 36K is nothing for these as they can reputedly clock up
big miles if looked after.
I'm new to these vans myself and have a 2006 2.0 HDI Expert
No posh electric windows or mirrors but I do have air con
which is nice.
The central locking is pretty easy to test and check, I fixed two of my doors a while back.
6 hours from Manc to S Wales?
Did you get lost or stop at every services for tea and buns?

Ahh yes
That would be an ecumenical matter best discussed
in the MK3 section.
I'd check the black plunger has free movement first to ensure it hasn't jammed down
if not, I'd whip the PCB out and check across the switch contacts to see if it's stuck in the closed/ON position.
If so, switch cleaner may help or desolder it and solder in another PCB momentary switch.
If the switch is open and the hands still rotate, then the fault lies in the clock circuitry
this may or may not be easily fixable
A pic of the PCB would help
My vans in the shop atm but when I get it back later I'll check for you
if no one else lets you know
Looks like a typical no frills alternator to me
the 150A only specifies its load capacity not voltage which should regulate
at 14-14.5V ish
You may have just been sold a wrong un, it does happen but first
I'd disconnect the battery and do a continuity test on the main power cable
from the alternator to the battery terminal
Then the same between the battery ground terminal to the alternator body
because if it isnt properly grounded, the regulator cannot properly determine the voltage to regulate at with respect to ground.
next I'd check the alternator power output terminal isnt short to ground
you may get a few megaohms of internal leakage but anything else is suspect.
With checks done and all cable and contacts checked and cleaned
measure/note the battery standing voltage and connect up only the original components
( no add ons or other gadgetry) and run the motor and read the voltage across the battery terminals.
My 2006 2.0 HDI runs close to 14.2V mostly with some minor drops (say 13.9V) if under heavy load
If you're not getting close to this I'd suspect the alternator is faulty
and suggest you get the alternator checked or return it
BTW £290 ?? jeez that's a lot of dosh, I saw a 150A Hella one on Ebay for £150
Here's a weird thing that may work.
Disconnect the battery and wait for a few minutes before reconnecting it
to allow any voltage in PCB caps to drain off.
On some vehicles it has been known to reset the security system and
as its easy to do, worth a try.
If a key in the drivers door activates the CL I doubt its the fuse
as I don't see a fuse purely for the RF side of the system.
If you want to look, I see fuses F8 and F9 supply unit 8630 the
'passenger compartment protection unit'
I'd have called it the 'central locking control unit' meself but meh, what do I know?
Did you actually test the new battery before fitting it?
IIRC My fob had 2016 cell in there which I managed to replace with a good quality 2032
when I renewed my fob as it has much higher capacity.
Also check you didn't lose the wee transponder chip when you were fiddling, I did that but
luckily noticed it drop on the floor and grabbed it sharpish.
(yeah i know that doesn't unlock the doors, but its easily done)
If the above is ok you may need someone to check the fob is actually transmitting as they can go wrong and the
switches especially will wear out eventually so I'd be checking those too.
Yep, I took one out and it's a tiny wee hole.
I wont bother with them though.
I can live quite happily without faffing about with tweeters, cross over networks, bass drivers and all that malarky
The new speakers I fitted in the doors work well enough for my needs.
OK, thanks
I'll remove them and see what size they'll take
as my stereo will drive 4 speakers