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I thinks it's DW8B engine?
Some Googling tells me the Citroen C5 2001-2004 diesel uses the same part number 0607 37
and they're only £19.24
Still not cheap but better than £30
Thanks both of my keys start the engine so must have chips in I suppose
Another fob would be nice though but no rush at the mo, I'll get back to the servicing soon..
Not sure what Lexia is, is it some kind of diagnostic software?
I've reinstalled the VM/XP/SEDRE thing and started saving most the wiring diagrams/schematics/install svg pics for this model year and spec to a USB stick.
Now that tee cee has pointed me to the info page, I can make better sense of them and will start converting them to PDFs soon
and annotate them as i build my own manual bit by bit.
I'll also see if I can find the service and repair procedures its supposed to have, I have seen ones for setting the side doors up and the cambelt procedure so it may well have plenty more.
I found I could also print pages directly from the Virtual machine which may be handy for some
but I want digital files I can edit and annotate at the moment.
I still have it on my google drive if anyone else wants to download and play with it.
Yesterday I swapped the PCB and key blade to a new case
as the buttons wore so worn out it was difficult to operate.
The only real snag was getting the rivet out of the old one
as it was solid steel.
The rivet in the new case is partially hollow and takes a counter rivet to
lock it in.
It seems secure for now but if I have any concerns I'll put some epoxy on it,
just happy I can lock/unlock without carefully using a fingernail now.
I have two keys which work but I'll keep the SX9 blank in case I want a 3rd key
Apart from being cut, I assume it will need a transponder IC and need programming if I wanted to use it
for anything other than opening a door.


Aha ! Thanks Tee Cee, that is certainly very useful
I've bookmarked and downloaded it.
Is this typical Citroen/PUG/Fiat? its a new system to me but
that page means I can make sense of it
the VM/XP bollox I paid for and downloaded works for me but its clunky and slow.
As far as wiring diagrams go this is the best I can find so far
No cable colours, devices have numbers but where is the legend
to tell me what they are?
I can work out some OK but a device list would damn well help
when looking at more complex systems
BB00 is the battery obs
1020 alternator
1030-8048 for instance are relays
1030 is activated when the engine starts/runs
8052 looks like the main blower
controlled by 8043 which takes a variable voltage input from
8025 pin 6 to run some kind of PWM I'll guess with a straight through option for full whack, why the led?
I see no reference to the heat flap control in the only heater wiring diagram
I can find
Not exactly useless but bloody annoying so far.
Here's the page had to copy via usb stick from svg to pdf then jpg for
a smaller quicker size to upload

That Scudo link looks useful thanks got it book marked
I had to use the van today to run around fetching stuff
and it only got to 75 ish so will get another thermostat.
The hot air felt good initially but soon went cold as I used the fan
which does reinforce the clogged matrix/restricted flow theory.
I'll use pukka rad flush and see how that works but
I see I can get a new matrix on Ebay for £40 ish so that remains an option
All the stuff in the cabin and cargo space is longterm tinkering/fun stuff
so not critical, so I'm thinking I should prioritise work to stay focussed
Sort heater/thermo/antifreeze out, I've started so I'll finish.
New Oil&filter
New fuel filter
Air filter looks clean but that's an easy job
Tracking, it pulls to the left a bit and the wheel isnt straight.
It had some ball joints,boots or summat done for MOT but it wasnt tracked after
Air con check, possible regas
The cam belt is at around 50% of its service life in miles and time
and want get that done before the end of summer possibly sooner
not sure to DIY or pay a garage, will get some quotes.
I've done quite a few cam belts and chains on other vehicles and bikes but this one looks a bit fiddly and cramped
in terms of access, so tempted to throw money at a garage if it isn't too expensive.
Well after removing all the lower panels I found the heat control thingy
and it works.
I was kind of hoping it wouldn't so I could bodge in a manual control and
get on with other stuff
This suggests the low amount of heat I get from the heater is due to
clogged matrix or thermostat sticking open?
( it runs at 70C or so)
I think I'll have to clamp the pipes whip out the heater radiator and check the flow rate
but the coolant looks a bit murky so a rad flush and new thermostat wont hurt
I saw/hear/read that dish washer tablets can be used to flush rads
true? false?
pic of heat control
I still have to find and get to the heater flap actuator/s
It could well be due to low flow from the engine block and/or gunge in the heater matrix
or the flap system not operating or all of these things.
Coolant level at the header tank is good btw.
I do recall when driving it home the engine temp gauge didn't go above 75C
is this normal? looks a bit low to me, I'd expect around 90
just seen that should be ok now
Right, it uploaded in 2hr25min near as, have sent you link which I hope works
if it does the installation instructions are included and it installed on my win10 PC
its slow to load into VMplayer but gets better once yer in.
Upload started, it will take ages I expect as uploads are much slower than downloads
its saying it will take 3 hours 
I'm outside playing with a scooty atm but will see if I can upload it to google drive
as that has a 15GB limit
if it works I'll pm you a download link
Ah! just realised there's a manuals section, maybe I should have posted this there?
It was a 13GB compressed zip file to download and now almost 20GB unzipped, most this taken up by 31 vmdk files
where all the data is.
If it was just expert/dispatch/scudo stuff it would be a fraction of this and I'm annoyed at being mislead by the description
which I took to mean it was 2006 Expert etc data only.
Its slow to use, you have run vmware to load the files in XP 32 bit mode and then input vehicle ID stuff like a VIN and or RPO numbers and it takes a while to get to anything useful.
There is also a Wiring diagram section and while it may well have some good stuff, it's a bit of a chore to use.
the diagrams are in svg format so I have to copy them to a USB stick to transfer them to my win10 partition
then I can use Adobe Illustrator to convert them to jpgs.
I'm pretty good at PC stuff but new to using virtual machines, luckily one of my lads is very good at this stuff
and I'll ask him for cunning wheezes to get the best out of it and how best to extract just the stuff I need if possible.
I'm too busy to spend much time on it right now but when find way to get to the good/useful stuff, I'll post it up
I think it has data on models up to circa 2013
I bought what I thought was a service manual for the expert 2006
from that Ebay and got this
TBH not quite sure what I got, it looks like dealer info on all manner of pugs
it runs it under windows XP in a virtual machine and contains all manner of stuff
some of which may be very useful for all I know.
its says it has repair info and wiring diagrams and such too
I did find the sliding door fix and setup procedure so the may be other useful stuff
but its bit clunky to use unlike say a PDF
heres some screen pics, what do you think?
anyone want copy? its a hefty 13GB




I did wonder if the cheap black plastic seat covers hid all manner of horrors
but the passenger seat is in pretty good nick and drivers seat isnt too bad considering.
I'll look into repair and tarting that up later.



Getting hot air is a current obsession so I removed the panels to see what's what
One pipe to the heater matrix gets very hot while the other is
noticeably cooler.
I did get some warm air for a while but the faster I ran the fan the
temp dropped from warm to tepid
The coolant looks a bit manky would a rad flush help I wonder?
I'm still not sure the electric flap actuator is working properly, there's no manual cable to control this and lookin the top of the pcb I see 2 ULN2003A ICs which are common stepper motor drivers
The small square chip out of pic on the LHS is a 5V regulator.
So, the mixer flap/s are driven by stepper motors, still havent found them yet.
The air con switches appear to work but will worry about air con/regas later
I found some 'owner improvements' I've yet to look at and decide whether to keep or
rip out, I think one is the supply to the miniwash.

PCB

Oops sorry, I meant Polyester resin as in body filler.
I got a whiff of that at times when cutting/hacking away at it
maybe it was used to fill joins then painted not sure.
I did wear a mask btw and used the vacuum cleaner like a mad thing.
Thinking about it.
That rear compartment was skinned with some kind of acrylic resin presumably to deal with some kind of wet or
wash down/clean up activity, especially as it has 2 drains, but there's no trace of insulation or a cooler unit you'd expect
in a fridge truck so I'm still unsure what it was used for.
I wondered if it was some kind sewage inspection van, will tell you if I find out
I did have other ideas, but I'm new here so better behave myself. 
Butchers van? could well be, we've been musing over what its previous use was.
Yes, the insulation aspect was on my mind when hacking away.
The rad foil and spray fix sounds a good tip thanks.
I'm the second owner I'm told and it does look like it was looked after for most of its life
so I'm hoping to get some good use out of it with not too many nasty surprises.
Its an Eberspacher Miniwash so had a Google and apparently its a 12v water heater with a 6 litre tank
that heats the water to 49C
No good for making tea so no use to me, will test it and flog it if it works
The spec says 12V 9.6A that's around 115 watts
It has drain pipe/nozzle at the bottom so when you flip the folding sink back up, it drains out of that
So here's my 'new' van as it came

The front bulkhead with the hot water thingy on it
made the cab too cramped, that will have to go

No idea what it was used for
The rear compartment has drains where the occupant 'puts the lotion on its skin' mebbe?

I started to hack away at it, now I can get the seats back to a more comfortable position.

Current state of it, its becoming more useful to me now
I don't want a camper just a flexible use kind of thing.
At least I've regained some volume and made nooks and crannies to stash things
like jump leads, tow rope jack and tools and odds and sods.

Hello
I'm Reg and just bought a 2006 2.0 16V Expert van.
Why? dunno, limited funds and I just wanted a van again and didnt want a big one
and this one looked in good nick for the year and came with a no advisory MOT
which was encouraging.
It has done 130k but I read they'll clock up lots of miles if looked after
I usually had transits and know sod all about Peugeots so will be asking a lot of questions that I hope you guys will know the answer too.
It starts and drives well but my main concerns at the moment are
the heater only blows cold and the aircon (I hope) just needs a re-gas.
