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#1 Spare Parts » E7 Taxi Good runner but Spares Repairs » 2020-04-27 09:48:44

k_wyndham_t
Replies: 0

Hi Guys

As you know my replacement Van always had that thing where it would randomly expell coolent but yet passed sniff test, probably still the headgasket but its just too much work for me for at this time.

Its on ebay now so feel free to bid, or if you like the buy it now for you guys is a discounted £400 quid.

Ebay Listing

#2 Re: Camper Conversions » Anyone know where i can get full side glass windows » 2020-03-26 13:37:56

As kenbw2 said Van Windows Direct, they only do door ones but if you turn a door one upside down you can use it as a side one, oh and by the way the doors are symetrical so both sides are the same.

#3 Re: Maintenance » Throthy Coolant » 2020-01-02 15:15:09

Shakes wrote:

Ahhhh shite

?

Get that gasket done. Plenty of garages will tell you it's not worth it due to having to drop the subframe/engine. But you don't have to do that. You can go in from the front and tilt the engine forwards.

Yes it will cost, but cheaper than buying a new van

Really so it can be done by tilting it! Never realised that, I looked at it and just thought shit its an engine out job.

If it can be done without a lift I might just do it myself.

#4 Re: Maintenance » Throthy Coolant » 2019-12-23 10:22:49

So having read some report on car forums where they use the Pug 2.0 HDI apparently the water and oil basically almost never mix on these engines as the water and oil galleries are a long way apart but but coroded fire rings blowing into the water gallery is very common failure point and weirdly often still pass sniff tests if still fireing well on that cylinder so looks like it is probably the head gasket sad

#5 Re: Maintenance » Throthy Coolant » 2019-12-08 13:40:49

OK did another sniff test, this time me, not garage last owner used. But although looks like fumes are going through the liquid it stayed blue so not head gasket.
https://m.facebook.com/story.php?story_ … =679818063

#6 Re: Maintenance » Throthy Coolant » 2019-12-04 09:42:22

Shakes wrote:

There is an interesting reply from Steve the Grease which may or may not be relevant....I hope your new engine is under warranty.

Does sound a lot the same, just seams so unlikely as engine so new, I will check the receipts but suspect unless Peugeot are going to warranty the engine itself (unlikely if fitted by independant to wrong vehicle) that there wont be a valid warranty, it was probably self fitted by Bristol City Cabs but will check.

Also it has just had a sniff test done before I bought it just to confirm it wasn't the head gasket.

But I have ordered a sniff test of my own just to confirm if it is the bad news, if it is then will have to hope a dose of k-seal or steel seal will do the job, they tend to work reasonably especially if you run the engine without boost for a few hours then leave for a day or so before driving.

#7 Re: Maintenance » Throthy Coolant » 2019-12-03 15:27:13

Shakes wrote:

Hmm. Sounds familiar. Check some of my 'Brenda' posts out from 2016-17....I had very similar issues. Could be the head gasket or a leak from the inlet manifold into the coolant system. These engines don't seem to be able to cope with overheating; my system suffered for two years with over-pressurisation. Keep an eye out for white deposits around your cap.

No milkyness or traces of oil/water combining, and it has passed sniff test for head gasket, and hoses do not go hard so dont think its too much preasure well not to that extent anyway. But what is this inlet manifold issue, does the inlet have a water passage?

Not sure how that would fail so soon on an engine, it was a crate engine inc all ancillaries less than 3k miles ago so basically brand new so no signs of corrsion or wear.

Might be worth a mention that the engine is not the correct one, its what ever 2.0 HDI engine that Peugeot still sells as a crate engine so its not a Mk1 Expert facelift engine its an 807 engine maybe or a Mk2 Expert engine or similar, not quite sure what to be honest.

#8 Maintenance » Throthy Coolant » 2019-12-03 10:07:41

k_wyndham_t
Replies: 11

So after discovering my old resevoir had a split along the seam and thats why I had been slowly loosing coolant I bought a new resevoir from Lithuania and it arrived last week so I fitted it over the weekend.

Now when I fitted it and fitted the original radiator cap I noticed the cap didnt fit that great but did screw down firmly (think it had been crossthreaded at some point on old resevoir)

Last night on way home I could smell coolant, wasnt running hot only 90 degrees despite being stuck in trafic jam so waited till I got home.

Opened bonnet and was greated by pink throth and a now slightly crooked cap, went to tigten cap and it burst off in my hand and showered a twenty foot area backwards from the resevoir (good job it was the rear threads that had popped otherwise it would have been covered in pink foam at 90 odd Celsius.

After the shock, the resevoir (now open) looked normal but the red coolant looked a bit throthy but otherwise normal and the engine (which I had left running) was still at 90 degrees.

I checked this morning once it was cold and topped up the coolant (was missing maybe a litre)

I fitted my spare rad cap and went to work, got up to about 80 C on my 4-5mile trip to work and when I checked the resevoir at work it looked at bit throthy inside but OK.

So do you think I have an issue (worth mentioning the previous owner had reported it had overheated twice, once was a blocked thermostat, but 2nd time garage couldnt find what was wrong but said might be blocked radiator) he had a sniff test done and it was fine, and neither the garage or myself have ever seen it overheat since.

At the time I bought it it was running a brand new crate engine but original Radiator and expansion bottle, and water as coolant, before driving the 90 minute trip home I blead the coolant system in case someone had not done it.

It has always been fine on water except the slight loss from crack in resevoir, but obviously wanted proper coolant after changing the resevoir especially as getting cold now even in sunny Devon.

The coolant is Halfords red coolant.

#9 Re: Maintenance » Missing part » 2019-11-28 15:10:15

Variable vane turbos do require regular use or they get glued up and stuck, the common fix is to fill the turbo on the exaust side with Foaming Oven Cleaner (the caustic type that strips off skin) leave it for a few hours then run for a bit and all the goo glueing up the vanes will be gone) or you can just buy a turbo of course.

I used to do my Alfa GT JTD quite often if not used for a bit, I found I could squirt the oven cleaner down a disconnected EGR pipe, (its good for EGR cleaning too)

These do look like disconnected vacumn pipes though, I would bung the ends if they are open and not connected to what ever device is missing they will cause running issues.

#10 Re: General Discussion » 2.0L HDI Dispatch Sudden Engine Stop. » 2019-11-20 11:34:05

As above sounds very much like issues with the engine loom, they seam to degrade quite badly, seams particularly bad on facelift ones, although that might be because most of them have more loom to degrde and cause issues. My last one which was a 56 plate was particularly bad with 5 volt sensor circuits all going haywire, I stripped back all the crustly loom covering cleaned it all and rebound in loom tape and all was fine except occasional EML coming on when very wet.
Luckily my 2004 I now have had brand new crate engine destined for a later vehicle and appears to had a new loom at the same time.

#11 Re: General Discussion » Are Some Spares Getting Scarce? » 2019-11-20 10:59:26

I have not had any issues yet, by the way you should never just buy a power steering line anyway as any hydraulic engineering company can knock you one up for very little compared with the manufacturer.

#12 Re: General Discussion » MOT » 2019-11-04 15:02:48

Firemoth wrote:

My wheels are from an Alfa 156/147 I believe.

I know mine isn't the van version, but the weights are the same and I put the car well through its paces, probably more so than most Vans lolhttps://dispatchexpertscudo.org.uk/forum/img/members/903/IMG_20190623_143702.jpeg

Yep those are the 156 sportswagon alloys like my old ones, most of the other Alfa mutispoke ones are completely useless but these are good and hefty.

#13 Re: Camper Conversions » Blueberry Muffin, the camper, the build! » 2019-11-04 14:58:04

Jowettdriver wrote:

Hi,

I really like what you did with the windows on Blueberry Muffin.

Looking to do something similar to mine so I was wondering where you got them from?

Cheers Tim.

https://www.vanwindowsdirect.co.uk/cate … UP-TO-2007

The one on rear panel behind door is just a door window upside down, also worth mentioning is that although they are listed as different parts on website actually left and right are the same.

#14 Re: Camper Conversions » Blueberry Muffin, the camper, the build! » 2019-11-04 10:30:11

Muffin 2 update, so its going in for its MOT retest today.

Finnaly got the front bearing out wouldn't come out with my neighbours 20 ton rated ratchet press, frame was twisting and I just ran out of strength.

Bought a 20 ton hydraulic press, again frame started to twist, heated the swivel hub up on the cooker hotplate until almost rosey red and tried again, still didn't budge.

Despite the big warning sign saying do not use excesive force I lifted myself up on the arm for the 20 ton jack (I weigh nearly 300lb) and there was a loud bang, which was either the bearing moving or the jack bar cracking into my head as it gave way, and the bearing started to move.

Turned out the outer raece had started to rust into the swivel hub and thats why it was stuck so badly, the frozen replacement slipped in nicely into the still glowing swivel hub and after leaving in the freezer for a day the outer hub slipped into the bearing ok.

In other news after my wife kept slipping off the flap down passenger seat I have bought a single standard passenger seat from Cornwall which will go in at the weekend.

#15 Re: General Discussion » MOT » 2019-11-04 10:19:13

Thepoolman wrote:

Hi K_wyndham_t,   thanks for the advice on the wheels, never thought about it that way.  Yours do look good on the van.

Thanks unfortunately due to a very tight timescale to scrap van I had a choice about swapping the alloys or removing the tambour doors from the cupboards, as the doors cost more than the alloys the doors won and the alloys went with the van to the scrappy, although if you are near Devon, Allparts Southwest probably still have them!

#16 Re: Maintenance » Gear selector cable » 2019-11-04 10:14:35

No but I have done that bodge on a few cars and TBH its lasted as long as I have owned the vehicles.  wink

#17 Re: Spare Parts » wanted - Roof mount aerial - Dispatch 2002 » 2019-11-04 10:10:40

Listening to The Wall for the 20th time in a row would be depressing, Wish you Were Here would be slightly less depressing!

#18 Re: General Discussion » SCUDO OVERHEAT RADIATOR FAN NOT WORKING » 2019-10-30 08:51:41

colin_ig wrote:
k_wyndham_t wrote:
colin_ig wrote:

Do you have the manual? Mine even when it reaches 90 or so doesn't work.
Does anybody knows which fuse and relays are involved?
Thanks

Wont be fuse/relay as comes on when Air-con on, will be either fine and your engine has never got hot enough or will be teperature sensor.

I think the AC and engine temp are different circuits.
As I know there are two relays, for low and high fan speed. The only problem is that I don't have the workshop manual and dunno where to look neutral .

Yes but thats not what I meant, originally you mentioned that the engine fan comes on when air con is working, which is normal. But the trigger from the aircon to switch on the engine fan is the same as the temp sensor so uses the same circuit and relay so if that is working its not the fuse or relay for the engine fan, it must be either temp sensor for the fan or wiring (if its even hitting trigger temp), as sensor changed maybe its wiring/dodgy connection.

#19 Re: General Discussion » MOT » 2019-10-28 14:57:26

Thepoolman wrote:

I just missed a set from an Alfa Romeo, 147 or 156 I think they were.

Pretty much the only ones to get are off an Alfa they go straight on if they came from a 147,156 or GT originally, be warned though a lot are very fragile and were not really up to the job on an Alfa never mind a van, stick to the hefty looking ones with the five recessed holes aavailable in 16" and if very lucky 17" think the 17" ones are from the 147 Selespeed only so pretty rare. Or get the ones in the photo of my camper Muffin they are a 16" mutispoke design off the 156 Sportswagon and also have a good strength rating.

#20 Re: Maintenance » Crazy electrical faults PLEASE HELP ME!! » 2019-10-28 11:43:14

Sounds a lot like a slightly flat battery, not had it like this on a Pug but I have owned quite a lot of Alfas and if the battery is not tip top then you get lots of spurious errors that are not really there.

This is highlighted by fact that errors went when battery was replaced. As battery new I would put it on charge then see if OK, oh and check the charging is OK should be around 13.5- 14.5 V when running.

As for the power steering if the newer ones have speed sensitive electrically assited steering will get messed up by errors on ABS etc, if you did not get the ABS codes cleared down after they came up (they just kind of went away) I would get it plugged in and cleared down and then might be OK.

#21 Re: General Discussion » Max Weight » 2019-10-25 08:18:29

I had more than that in a 1.8 Berlingo once that was fine, wasnt even on the bump stops, as to if its OK just check the condition of your springs first, if rusty and corroded I would say dont, unless you dont mind spending an afternoon putting in new ones.

#22 Re: Camper Conversions » New graphics » 2019-10-25 08:15:22

Yep like this think it suits the van shape better than my camper swirls I had on Muffin1 which were mainly chosen to A make it look like a camper but B cover particular scrape marks from when it was a van.

#23 Re: General Discussion » SCUDO OVERHEAT RADIATOR FAN NOT WORKING » 2019-10-24 13:02:20

colin_ig wrote:

Do you have the manual? Mine even when it reaches 90 or so doesn't work.
Does anybody knows which fuse and relays are involved?
Thanks

Wont be fuse/relay as comes on when Air-con on, will be either fine and your engine has never got hot enough or will be teperature sensor.

#24 Re: Camper Conversions » Blueberry Muffin, the camper, the build! » 2019-10-23 13:16:32

So my MOT went well, failure points below, on "Muffin 2" so over the winter it will be full steam ahead on the conversion going to make a few changes, going to utilise the Taxi's existing seat rails for the Rock and roll after moving one nearer th middle as seat will be less wide than existing taxi seat, this potentially should allow people to sit on the rear facing seat of the rock and roll while back doors shut so in theory it can remain an 8 seater like it is now.

I also intend to only construct a "single" height cupboard down offside this will have an oven with twin hob (yes actual oven), fridge and sink, but to be honest not much storage as water tanks and aux battery are likely to be in there too. No roof rack this time but the twin solar panels will be on there again and maybe a solar shower.

Mileage
321,729 miles

Do not drive until repaired (dangerous defects):
•Offside Rear Tyre has ply or cords exposed (5.2.3 (d) (ii))

Repair immediately (major defects):
•Nearside Front Wheel bearing rough when rotated (5.1.3 (b) (i))
•Offside Front Service brake excessively binding (1.2.1 (f))

Monitor and repair if necessary (advisories):
•Nearside Rear Wheel bearing slightly noisy (5.1.3 (b) (i))
•Offside Rear Wheel bearing slightly noisy (5.1.3 (b) (i))
•Front Play in steering rack inner joint(s) both ()
•Exhaust has a minor leak of exhaust gases (6.1.2 (a))

#25 Re: Camper Conversions » DVLA says my van doesn't look like a camper from the outside » 2019-10-23 13:06:04

I am not convinced either, the gent I spoke to at the festival this year converts large high top vans to full conversions for a living mostly Sprinters and LT35s and he had been advised by the DVLA that they were unlikely to allow any more of his conversions to be re-registered and thinking on those guidlines his vans fulfilled all those guidlines.

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