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Aw man .. that's disappointing - sorry to hear that.
In a cruel twist of fate - I read your updates while sitting at the side of a country road 63 miles from home - with my van cut out and refusing, point blank, to start at all.
Somehow it has taken the AA 9 hours to get the van to Castle Douglas and me home.
This was my view for 5 1/4 hours today:

Shattered.
Anyway - my van is now a proper non-starter too - which I agree is probably a good thing.
Zero noise from the lift pump here either when ignition hits on but the relay is definitely kicking in.
Still haven't managed to orchestrate a situation where I was able to get a meter on the plug at the tank when the problem occurs [it needs two people since you only get 5 seconds after you turn the key until it goes off again!] ... so I still can't rule out wiring.
However, it's at the garage now so hopefully it won't start for them and it will be easier to trace back.
My money was totally on the pump but, Pabblo, after your experience I'm not so confident.
Wiring issue could potentially be cheaper but could take an age to find / fix!
Onwards .......
And ... breathe .. !
Always a weight off when you get through the MOT!
Aaw that's good new Pabblo
hope it continues to behave!
I got cold feet splicing the wires to the lift pump [reluctant to introduce any further weak points!] - so have ordered up an extra plug & socket so I can splice without breaking the existing wires.
Unfortunately they're coming from China so might take a while!
Thanks for the cost info - I reckon I can stomach that sort of price if I'm sure that's the culprit .. we'll see!
Thanks again for the update.
I thought Lomond NP area was ok if you bought a permit?
Different Tarbert :-) https://goo.gl/maps/ZW8YfWaVicVZbQ8S7
There are many!
And yep you're right all good with a permit I think.
Cheers Vaz ..
I live in the middle of nowhere so, while I love wild camping and parking up in the sticks, sometimes I'm in the mood for town & villages, pub grub, beers and random company 
My van just looks like a plain old white worky panel van as far as anyone passing is concerned so not really any problems parking up anywhere - I spend a lot of time up in Glasgow and often sleep in the van - I have my favourite quiet spots - never had any bother.
So Tarbert should be OK I think if that's where I go for.
I'd forgotten about the Tarbert - Portavadie ferry actually ... Not been on it before so I might work that into my plans either this time or next.
I like a ferry!
48mpg sounds great. I seem to get a pretty steady 45 no matter what I do - and that's with the MAF disconnected.
I reckon £18 is still decent value for the Dunoon ferry - given it saves you an 80-odd mile trip.
I'm planning a slightly more modest route soon [once I get this lift-pump issue sorted]:
- Galloway to Ardrossan
- Ardrossan --> ferry to Brodick, Arran
- Tour Arran [night in Lamlash]
- Lochranza --> ferry to Claonaig on Kintyre
- Up through Kintyre [night in Tarbert or Tayvallich]
- Round Loch Fyne and down Cowal Peninsula
- Colintraive --> ferry to Rhubodach, Bute
- Tour Bute [night in Rothesay]
- Rothesay --> ferry to Wemyss Bay & home to Galloway
Subject to change 
Wow .. good work Ricko! Absolutely no messin about there!
Fingers crossed for you Pabblo!
Can I ask how much the new pump cost?
I'm going to try to diagnose mine a bit further this weekend by hooking the pump electrical supply to a meter to see if it's getting power when it fails.
This will hopefully point to, or rule out, a wiring issue or some other issue back up in the engine bay.
Good luck! 
Scotchlok connectors would do the job
Hah! Just the job!
I was vaguely aware that such a thing existed but certainly didn't know what they were called
I'll order some up.
Are they generally reliable?
Hold up, you have a rev counter?!
But how do you tell the time!
My thoughts also! 
OK found the connector for the lift pump.
There are 4 wires go into / out of it.
I need to do some testing tomorrow to find out which is which - but they are:
- Fuel level signal
- Booster pump supply (+ 12 volts)
- Booster pump earth
- Fuel sender earth
My question is - how am I best to connect the meter to the right wires when I find them? There's about 2 inches of exposed [still shielded] wire after the connector before the 4 wires disappear into a loom thing and up above the fuel tank.
Should I just cut them there and use a block connector to splice them together and patch the meter into that?
I'm probably not going to go as far as pulling the tank off.
Great suggestions guys .. Think I've got one of those kicking about Casper - will see what I can rig up .....
Thanks as ever!
You need to get a meter across the wiring for the pump when its bad ideally as close to pump as possible and see if its a break down in the cable or a faulty pump.
The looms on these vans are not great so I think it could be either but when its not starting if you dont see 12v across the pump connections it will confirm its the wiring.
OK good shout :-) Think I understand!
The biggest problem is that this never happens when it's sitting here in the yard at home. It happens out and about and even then, chances are the next time I turn the key it will work.
I'll see if I can find the pump connections first and if so I'll see if I can go for a spin and then replicate the issues at home.
Thinking about it - I guess this could also be a wiring issue before the relay couldn't it? I know that I don't hear the lift pump when the engine fails to start - but I couldn't say for sure if the relay is firing or not. Something else to check!
Thanks again!
Hopefully it's sorted once the relay is replaced on yours, touch wood an all that!!
Sadly, nope!
https://dispatchexpertscudo.org.uk/foru … 5659#p5659
Onto the lift pump & wiring - like yourself.
You had any luck?
What's your mileage btw?
I've got a replacement fuel relay right here .. so that's getting swapped today and will see how we go.
OK .. so it's not the relay!
All was good for first few runs but on Saturday I had a hot-start failure after a short trip. Started just moments later but think that's enough to rule out the relay.
I reckon that leaves us with the in-tank lift pump itself, or wiring issues. No idea what I'm doing on either count so I think it's time to pass it on to my garage and see what they say about it.
New Bumper Sticker arrived today
![]()
Thanks Tiree
Mine arrived yesterday! Thank you so much for sending me one, just need to wait untill it stops raining to stick it on! Bloody August!
You're welcome folks!
Still a few left if anyone else fancies one - they're free and delivered free!
Delighted to report a trouble-free 9 days away to Arran with no starting issues ...
OK - looks like I just got lucky on my Arran trip!
Since returning home I've had three engine cut-outs - engine light on [code P0230 again] - and van wouldn't start for five minutes or so. Then off we went again as if nothing had happened.
What I have confirmed now is that when the van won't start, the lift pump is not kicking in when the ignition is turned to ON. Presumably, it's also switching off under driving conditions to cause the cut-outs.
So ..... [I think!] that must leave us looking at the fuel management relay, the in-tank low pressure fuel pump or some wiring issue between the two. At 175k I guess any of those could be possible.
I've got a replacement fuel relay right here [the correct one this time! - part# 9629945980 - £10 via ebay] so that's getting swapped today and will see how we go.
So many similarities to Pabblo's ongoing issue and we've both [hopefully] narrowed it down to the relay / lift pump .. fingers crossed we both get a resolution!
Just read up on your update Tiree, my dad has got the van booked back in at his local garage.
As from the diagnosis last time, they seem convinced it's a fault with the in tank pump.
And are going to check it and the wiring to that, and see if it's working correctly.
But now I'm swinging more towards that brown relay, as thinking logically I've never heard that click on when the van wouldn't start.
So I'll see how we go at the garage, but will probably get a relay as they are cheap enough new.
At least I know how to unplug the thing now, couldn't figure out those red clips when we was stuck at the side of the road!
Sounds like you and I are heading in the same direction pabblo! Lift / in-tank pump definitely does not kick in when the van won't start. I have a replacement relay in my hand and will test it out today. Will update original thread with more info ...
I wasn't really too worried on the whole - it always seemed to start eventually - it was just in the queue to get on / off the ferry where I'd have needed a tow! That feeling of relief when it fired up though!
Arran [Ardrossan <<-->> Brodick] ferry for me & the van was £39.90 return - which I think is brilliant value.
Vans / tents / caravans / unimogs etc in the camping field is the norm!
I'll be there - it's a beautiful place and a brilliant festival:
Bluegrass Festival at a village called Moniaive. Super-friendly, great music [I wasn't a bluegrass fan until I went], big field for [cheap] camping [with loos] and 90% of the entertainment is free. Most of the music is just folks jamming [to a high standard] in the two brilliant pubs in the village.
This year it's FRI, 27 SEP - SUN, 29 SEP
Whether it suits for a meetup or not - I can't recommend it enough - maybe I'll see you there
Tiree wrote:Evening Mike! I'm away for a week or so tomorrow
You hope!
Made it!
Thanks Tiree ?
Somewhere nice?
Arran! As nice as it gets I reckon
Especially in the weather we had there over the last week. Bloody amazing.
Will sort stickers for all new requests this week!
Delighted to report a trouble-free 9 days away to Arran with no starting issues ...
I think I found the issue but first let's clear up a couple of red herrings:
So the code which seems to be permanently occurring [will instantly re-appear if cleared] is:
P0230 - Fuel pump relay - circuit malfunction
As I mentioned before - this P0230 code appeared years ago and I think I only managed to properly clear it just before I left - it's not returned and I don't think it's directly related to the hot-starting issue.
So this is how my temp gauge now behaves when the engine's up to speed:
https://drive.google.com/file/d/1Ck30uo … kAC5u/view
When cold - it behaves normally - so again this points to possibly being the culprit of the hot-start issue too.
Hopefully will get a new sensor tomorrow and I've located the old one on the engine.
Will report back!
As per previous post - I replaced the Coolant Temp Sensor and still saw this problem. However, it turns out [I'm fairly certain] that this mad temp gauge behaviour actually only occurs when my cheap copy ELM327 OBD II thing is plugged in.
So let's ignore that too.
I'd previously ordered a replacement fuel pump relay and on the day I was heading off to Arran it arrived.
I wrestled with the existing one, had to break the daft plastic screw holding it to the wing and eventually managed to get it off. It's a weird design that means you need to pull the red tab away from the relay as you pull it out of the connector and, similarly, push the red tab back in as you connect it all back up.
As it turns out - the new one I bought didn't fit - despite having the same part number [240109] - same shape but with extra tabs and a slightly different elec diagram.
But, on removing the old one - I could see significant corrosion on the terminals. Got a wire brush and some contact cleaner spray in about the thing and then put it all back together.
Tried to start the van, no joy - usual thing - turns over strongly but won't go. However at this point the engine was cold and I could not hear the lift pump activating.
Pulled the relay out again, cleaned it again and bashed everything back together as firmly as I could.
Van started and off I went - not really very optimistic that I'd last the trip without major issues.
Yet here we are.
9 glorious days on Arran later and no hint of trouble.
Will keep an eye on things but something I did seems to have helped!
Arran is amazing by the way!
Evening Mike! I'm away for a week or so tomorrow but will sort you out with one when I get back!
If you fire me over your address I'll remember!
chris@dispatchexpertscudo.org.uk
Dammit.
2+2=5
New Coolant Temp Sensor fitted [took 5 mins - even for me!] - and the temp gauge is still bonkers.
Possibly even worse.
Had a further hot-start issue as well so that's me back to the drawing board.
I think I now have to assume that the two issues are unrelated ... despite their similarities.
Of course, tomorrow I'm off on a week long trip including a couple of Calmac ferries so it'll be squeaky-bum time for me in the queues to get on / off!
As ever - thoughts welcome!
So this is how my temp gauge now behaves when the engine's up to speed:
https://drive.google.com/file/d/1Ck30uo … kAC5u/view
When cold - it behaves normally - so again this points to possibly being the culprit of the hot-start issue too.
Hopefully will get a new sensor tomorrow and I've located the old one on the engine.
Will report back!