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#101 Re: Camper Conversions » New Lithium Install » 2024-01-11 14:48:19

Thanks. The original wiring in the van was done a bit at a time, and it's frankly a mess. So with my new battery, I've decided to redo the whole lot, hence the labels. So I got a Niimbot D110 bluetooth thermal printer and a bunch of waterproof cable labels. The UK price for the printer is £20, but Amazon are always dicking around with the prices. I got it from Ali-express for about £12 on black friday. Labels are expensive £8-12 for a roll of 65. Again on Ali-express they can be got for about £3.50 a roll. Note that the rolls have an rfid, so the printer knows the size etc.

#102 Camper Conversions » New Lithium Install » 2024-01-10 18:41:05

tee_cee
Replies: 3

Finally finished installing my new monster 230Ah Fogstar LifeP04 battery. Thought it would fit under the passenger seat, but it was a little too snug for my liking. It actually fitted OK behind the seat, where the old Exide ER450 95Ah was, leaving the space under the seat available for a Renogy 40A DC-DC charger and 1000W inverter. To replace my CTek 5A charger I ordered a cheap 20A charger from Fogstar, however they failed to mention that the fan runs ALL the time. So replaced it with a Victron 20A 240V charger which has a low current (10A) fanless mode. I kept my 250W Votonic charger for 160W of solar  panels.
My old setup was rather complicated, with various relays to switch over to the alternator when driving, or 12V/5V psu when on hookup. Realised that all you really need to do is to connect everything together at a single point, and use a delayed IGN feed to switch the DC-DC charger in. So I'm always drawing from the battery, but the discharge rate will be offset with solar/alternator/mains charger. Much simpler.

DC-DC, Inverter and 100A fuse screwed to plywood base

IMG_20231217_103058.jpeg

In position under the seat. I think it should stay in place without fixings

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IMG_20231217_105217_20240110-1730.jpeg

Battery, mains charger & solar charger

IMG_20231218_141718.jpeg

Busbar wiring inside sliding door

IMG_20240110_143846.jpeg

#103 Re: Camper Conversions » Another Leisure Battery question... » 2024-01-08 11:56:01

Yeah, that's what I used in my MK1, but on the MK2 unfortunately, from what I can see, everything is buried in the EC2 :-(

#104 Re: Camper Conversions » Another Leisure Battery question... » 2024-01-07 18:04:46

Spent a bit of time trying to find  a motor running feed and gave up in the end. Instead I tapped into the ign feed at the radio, and fed that into a timer circuit (AT41 on eBay), and then a switch. I set the timer to about 30s, so that I would have enough time to start the engine, however  I usually operate it via the switch anyway, since the solar panels usually suffice.

The fusebox at the dash does not seem to be designed for humans, and the manual does not help much. I located the correct details for my 2015 DW10CD model, which may be of use.

bsi-fuses_20240107-1703.jpeg

F1 15A - rear wiper
F3 5A - airbag ECU
F4 10A - Steering angle sensor (COM 2003) - ESP dual sensor - rear wiper relay - diagnostic socket - clutch switch - non automatic air conditioning control panel - manual headlamp height corrector - particle filter pump
F5 30A - Electric rear view mirrors - passenger window motor
F6 30A - Driver's sequential window supply - front passenger's sequential window supply
F7 5A - Spotlamps R2 - Spotlamps R3 - interior lamp R3 (private vehicle) - glovebox lamp - Spotlamps R1
F8 20A - Multifunction display - antitheft alarm siren - audio system - CD changer - telephone system
F9 30A - Cigar lighter - diagnostic socket
F10 15A - Rear height corrector (CAAR) - steering wheel switch module (Com 2005) - instrument panel
F11 15A - Diagnostic socket - ignition switch
F12 15A - Hands free kit - airbag ECU - parking assistance ECU
F13 5A - Fusebox - trailer relay unit
F14 15A - Rain sensor - rear additional air conditioning - automatic air conditioning - instrument panel
F17 10A - Heated rear screen - Deicing rear view mirrors

#107 Re: Maintenance » Dispatch 1.9 cranking but not starting. » 2023-12-18 23:02:54

This is where the stop solenoid is, where the question mark is
1560519634125-263575072_20231218-2147.jpg

Yes, its behind a super fortified iron shield, as a security feature.
You can tell of its working, because the solenoid will "chatter" when the system is pre-heating and will give a definite "click" when the pre-heating stops (as per the pig tail light going out). If you can't hear this, then the immobiliser is not sending signal to the solenoid.
Some people have resorted to grinding the cover off and replacing the solenoid with a generic 12V version, thus bypassing the immobiliser.

#108 Re: Camper Conversions » Black Friday LifePo4 » 2023-12-17 18:15:49

Smart eh.. Just another black box that the end user has no idea whats going on. One think I can tell is that a lot of whats going on is to convince the regulators that it likely to be less polluting. So when parked up my radio stops working after 15mins, to save the battery, forcing me to run the engine to listen for a few more mins. Same if I want to wind the windows up. Thats progress for you.

#109 Re: Camper Conversions » Black Friday LifePo4 » 2023-12-15 12:29:16

A few reasons.

My "smart" alternator will charge up to 14.9V, or down to 12.7V if it feels that the battery is ok.
At half charge my battery is reading 13.1V, so I guess  the alternator could settle at 12.7V - so no charging. If it does carry on charging at 14.9V, once the battery hits 14.2-14.4V, the BMS will shut the battery off. The general chat would suggest that this can cause a sharp voltage spike at the alternator - and consequently all of your 12V electrics. Current draw is also a concern. The battery will accept up to 200A, and my alternator is probably 150A. So I would need to install some beefy cable to cope. Also there is a video that shows an alternator smoking, at low revs, due to insufficient cooling. Though it was made by Victron, who would really like to sell a DC-DC converter to you.

Ultimately I chickened out and bought a DC-DC converter, because there are just too many unknowns, and the risk of damage is probably real.

#110 Re: Camper Conversions » Black Friday LifePo4 » 2023-12-14 17:33:31

As a footnote, the battery did not actually fit under the seat. I missed out the mechanism used to release the seat back/forward. I could have squeezed it in, but I did not like the idea of metal (grounded) parts being so close to the +ve terminal. I was lucky enough to have enough room behind the seat, and I still fit a 1000W inverter, and 40A DC-DC charger under the seat.

#112 Re: General Discussion » Drivers front seat for Expert 2016 1.6 ('66') plate » 2023-12-02 15:53:11

Just checked the seat bolt hole pitch, and it is 42cm left/right. However there are 2 holes at the back at 23cm and 30cm. So the seat bolts are aligned at the front, but staggered at the rear.

#113 Re: General Discussion » Drivers front seat for Expert 2016 1.6 ('66') plate » 2023-11-27 10:23:35

There is a bit of confusion over versions, because the 2004 facelift is sometines classed as MK2. I know that Service box calls my 2015 an Expert 3. Anyway here are the variants https://www.car.info/en-se/peugeot/expert
I assume that yours is Peugeot Expert 3rd Generation 2016 - 2019. Maybe you could measure the pitch between the mounting bolts. I did a quick measure iand it's about 42cm left/rign and 23cm front/back. I'll be taking the seat off, at the weekend so I can get a mere accurate measurement.

#114 Re: General Discussion » Drivers front seat for Expert 2016 1.6 ('66') plate » 2023-11-25 16:59:07

Ah its the newer (MK4?) version. Sorry I don't know if they are the same as the older versions. If you want to try to measure the pitch on the floor I can check against my seat (2015 Mk3)

#115 Re: Camper Conversions » Black Friday LifePo4 » 2023-11-25 11:42:07

I'm surprised that you are only drawing 10A, assuming that it is a 100AH, I'd expect it to draw 30-50. My new 230AH is rated at a whopping 200A max charging so I'm a bit scared of doing some damage to my alternator, even though it's probably rated at 150A.
I have ordered a 40A b2b charger. Aside from the extra cost, these things are huge.
Hope it didn't get too cold last night :-)

#116 Re: General Discussion » Drivers front seat for Expert 2016 1.6 ('66') plate » 2023-11-24 23:05:49

All the older seats will fit, as long as you have the base that fits to the floor.

#117 Re: Camper Conversions » Black Friday LifePo4 » 2023-11-24 09:56:07

Do you charge via the alternator at all. These seen to present a huge load when charging!

#118 Re: Camper Conversions » Black Friday LifePo4 » 2023-11-23 20:22:01

Yes, the heating is nice to have, as is UK support. I recon that 2 105ah would fit under the passenger seat. However the 230ah under seat will too. So I went for it.
It's a lot to spend, but long term it will be cheaper, and has a better chance of actually being useable.

#119 Camper Conversions » Black Friday LifePo4 » 2023-11-22 21:22:33

tee_cee
Replies: 18

Some decent prices at Fogstar until Monday.

#120 Re: Spare Parts » Steel rims 16" » 2023-11-13 18:26:47

You could always get some new ones £60 each at buycarparts. The offset is 46mm instead of 42mm.
https://www.buycarparts.co.uk/tyres/whe … r/14750614
I'd check if they actually have stock before ordering

#121 Re: Maintenance » Dual mass flywheel and locking tool » 2023-10-13 12:26:24

I have a Peugeot 2015 DW10CD 128hp, so was interested in this.
Oddly my search for the flywheel here https://www.ilcats.ru/peugeot/?function … anguage=en comes up with part 0532Y1, which is not dual mass.

#122 Re: Maintenance » Help! Broke my sliding window » 2023-10-11 08:39:03

When I got my old Constables WAV van, the sliding windows had stopped moving because the rubber weatherstrip has perished. So I contacted the firm that fitted the windows www.sgi-glass.co.uk and was able to get replacement rubber. They were very helpful, so it may be worth contacting them for advice.

#123 Re: General Discussion » Swivel seats » 2023-09-12 18:55:17

Yes headroom is a problem with the older vans, but the mk2 is a lot better

#124 Re: General Discussion » Swivel seats » 2023-09-10 17:07:56

One other thing to note is that the base footprint, bolting to the floor, is the same for all variants, dispatch, expert, 806, synergie, c8, . V1 v2 etc

#125 Re: General Discussion » Swivel seats » 2023-09-09 15:41:49

Hi, don't know about the Mini seats but I used the fasp swivel for the original drivers side on my 2015. Seem to remember having to grind off an eroneous seat belt mount that fouled the hadbrake (maybe for middle seat?). Other than that it works well, once you get the right seat position. Height wise it's not a problem for me.
I replaced the double passenger with an original single, and can confirm that bases are the same.
Didn't fit a swivel to the passenger side because we never used it in the last conversion.

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