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#126 Re: Maintenance » Battery woes... » 2022-01-31 18:41:35

A 100w panel on the roof is the end of any battery not being fully charged, issues.  Had one on my old transit that did nothing but charge the vehicle batteries.  Never had any issues with them after I installed it. 

An alternative hack if you already have a solar panel up there charging a leisure battery.  Most good solar controllers have a load circuit, most of the MPPT controllers will also let you program the limits for it.  So hook a trickle charger to the load circuit and set the controller to cut out if the leisure battery hits say 12.5V.  Wire the trickle charger to the vehicle battery using decent cable rated for the length you are running to minimise voltage drop.  When the solar panel is active in the day it will feed a couple of amps to the vehicle battery. 

Another dirty wiring hack can also be used with the above method, if you have a VSR installed. If you put a 4 way switch in, just before the VSR on the vehicle battery side and wire the trickle charger to that switch, you can change from using the VSR to fill the LB, to using the trickle charger to keep the VB topped up.  Useful if you are parked up for a while or the van has been mothballed for winter.

#127 Re: Maintenance » I would like to pay for some training :) » 2022-01-23 20:05:45

It's a very in-depth and annoying job.  Some who I have seen do it have taken the entire engine out to do it because the clearance between body and engine is pretty slim. 

For me, I decided to use a garage that specialised in Peugeot vans and cars.  For them to do it cost me just shy of £400, but it was done in about 3 hours, by people who regularly serviced the Peugeot taxis, so I know it was done properly.  If you get the parts yourself it can be a bit cheaper, but on this occasion I let them get the belt and pump for me.  After it was done, my coolant light issue went away (the light came on, on hills and anytime the van was on an angle in any direction) and so far it has not been an issue since.  I don't regret spending the money.

The only time that I might consider doing it myself is if I literally couldn't afford to get it done and it needed doing urgently.  if that occurred i would budget 2-3 days for the vehicle to be offline while I did it and i would watch any youtube videos on the subject and ask as many questions as possible.  Although it isn't massively hard, its just fiddly and and you better be damned sure you did it correctly first time or you will need a new engine.

#128 Re: Maintenance » I would like to pay for some training :) » 2022-01-21 23:21:54

I don't really know of anyone on here that might offer training, but you might try JohnDragonMan.  Off the top of my head, he's the only one I know of (currently) that did his own timing belt / water pump change.  He also did a bunch of youtube videos on his van conversion, from almost a complete strip down to completion.  At the very least you should watch the video about the timing belt change.  Also on a thread fairly recently, I posted a bunch of YT vids that give the basics of doing it.

I paid someone to do mine.  As far as jobs go that I am happy to do, it isn't one of them.  If it goes wrong, it is very bad.

#129 Re: Camper Conversions » Found a nice spot up the North East coast » 2022-01-03 01:23:53

Has anyone tried Clee Hill in Shropshire?  I was up there on my bike a couple of years back, because I spotted the golfball(s) and aerials and knew it was probably an air traffic place, which meant a good view for some pictures.  It was indeed some good views and pretty desolate, maybe too desolate for those that don't like to be so far off the beaten track.  On a side note it may possibly be a spot for nefarious activities, so research if you are thinking about it.

6016265_24a80218_1024x1024.jpg

Clee Hill @ Google Maps

Coordinates: 52.39500411294991, -2.597742424931291

#130 Re: Maintenance » Accessing the instrument cluster / removing the top dash » 2021-12-31 17:30:56

That's kind of random, but might explain some things.  My brakes are pretty knackered.  they work and they work well, but I suspect the back brake shoes need replacing and the front brake pads are definitely low.  I also don't think the brake fluid has been changed in a long time.  It's a to-do list job.  I have front and back pads ready.  Was planning on doing the front pads tomorrow.  Back will be more of a ball ache due to needing to pop the hub off, but have all the tools for doing it.  I really want to drain the whole brake system and redo it with new fluid and maybe change the brake pipes on the front to a braided/reinforced type (if possible).  I planned to look into it next summer, but might bring it forward.

#131 Re: Maintenance » Old Style Key Pad Immobilizer Removal? » 2021-12-30 22:40:21

OAT wrote:

Seems less of a ball ache than say changing the clutch or gearbox (or practically any job on these vans).

#132 Re: Maintenance » Accessing the instrument cluster / removing the top dash » 2021-12-30 22:28:04

It does, thanks.  I will look at the fuses first.  I read a post you made long ago about the airbag ecu location, but do want to take the seats out at some point and strip back the floor and see what state the metal is below it and whether it needs rust proofing (or maybe more work), but its a job for a warmer/drier day than we currently have.

The patching idea I believe is originally yours.  I think you did on your Iveco to get it through MOT.  It's my last resort tbh, just for getting it through MOT.  Since the error light doesn't come on when I park on a hill or incline, it leans more towards a loose connection, or maybe water in the ecu box.  I shall do that second I think.  As water would pool at one end on a hill.

#133 Re: General Discussion » Merry Christmas To You All » 2021-12-29 17:53:13

Merry Christmas and a happy new year (when it arrives). big_smile

#134 Maintenance » Accessing the instrument cluster / removing the top dash » 2021-12-29 17:51:18

Pathfinder100
Replies: 4

Has anyone done it, if so, how hard is it to do it?

I know JohnDragonMan did it for his A/C install and I have watched that video, but is there an easier way that would just allow me access to the instruments.  I need to patch out an annoying airbag light until I have time (and money) to strip the front of the van and try and work out what is b0rked. 

The MOT is in February and it's gone from being intermittent to being on all the time.  The problem is most likely the SRS system as it had an MOT fail for that two years ago, so my guess is whomever fixed it, bodged it and the bodge has now failed.  Weirdly enough, if I park pointing up a steep hill and start the engine, it doesn't come on.  Loose wire or connector maybe?  Anyway for now, I want to wire that light to the battery light, so it goes out when the engine has started (which should also allow it to pass MOT), assuming that is possible on this cluster.

TIA.

#135 Re: Camper Conversions » JohnDragonMan's Dispatch Camper Conversion » 2021-12-23 14:01:22

I don't disagree with you.  Electric isn't the be all and end all of the argument.  I suspect in the end either Hydrogen or ultimately (in many years) Fusion, will be the way around the problem.  I also don't disagree with his thoughts on wind power.  Wind doesn't blow all the time.  Tides on the other hand are like clockwork and tidal flow is similarly mapped out, so that's what we should be using to generate power.  But for some time their has been some underlying problem with governments committing to use or explore it, as an option.  The only working model I know of currently is the Orkney/MeyGen Tidal Stream Turbine, that is capable of generating large amounts of electricity. 

Anyway electric makes sense to me if you work locally and need a small range, also if you generate a ton of power yourself and can afford to redirect it into charging a car.  But beyond that I think hybrids are the way to go for now, like the Prius.  Unfortunately I haven't seen any hybrid vans, but they probably exist.  I have seen a hydrogen powered van, but the amount of space the tank took up was pretty crazy.  Also the thought of sleeping on a tank of hydrogen fills me with nightmares.

For now, I can't afford anything besides my current van, so it's moot.

#136 Re: Camper Conversions » JohnDragonMan's Dispatch Camper Conversion » 2021-12-22 08:09:54

JohnDragonMan wrote:

nothing like having to stop at a motorway charge point for an hour and a half waiting for a battery to recharge. my friend already has a good number of PCNs because he stayed over the allocated parking times while charging his car. nice little money maker they have set up!

You know I wondered whether you could strap a second fast charger into the battery and when you go to an electric charging point, instead of using one, plug two in simultaneously (in parallel) to boost the amps you are pushing in.  A standard charger for electric is 60A I think (but could be 40A).  if you do an aftermarket fast charger into the battery, you might be able to double that, which might cut charge times in half.  No use on a Leaf, but might work well for say an e-NV200 or similar electric van.

I read a thread on one of the Nissan forums about a guy with an electric e-NV200 camper that went around Europe in it and at the end the total cost of fuel was about £16.  He did about 2000 miles and used Aires with free electric and Auchan supermarkets and somehow managed it for under £20.  I guess he stayed two days on the Aires, as i think on slow charge it takes around 2 days to fully recharge the battery.

I've been looking at the e-NV200 as a possible down the line replacement for my Expert.  Specifically the Voltia XL model would be my interest, but I would want more than the 40kwh battery, ideally 60kwh, which would give maybe around 240 miles.  Its a LWB with High Roof, but still not much longer than the Expert.  Too expensive for me right now, but maybe in a couple of years.

mini_2020-eNV200XL-Voltia-eNV200XL-Slider-20tdieulhdpace803_jpg_ximg_l_full_m_smart.jpg

#137 Re: Maintenance » Changing timing belt & water pump on 1.9D Citroen Dispatch » 2021-12-18 14:35:44

I don't know for the 1.9, but JohnDragonMan posted saying it wasn't too hard.  I think if you do it as a checklist, it's not the hardest thing to do.  But you have to have some idea of how to do it.

I found a video (in Czech) that might be worth a watch.  Its a timing belt change on the 1.9 engine.

Timing belt change on a 1.9D Peugeot Partner.  Seems very in-depth.

JohnDragonMan's video, although for a 2.0, might be useful as an overview.

#139 Re: Maintenance » 2.0Hdi glow plug replacement » 2021-12-17 16:19:13

When it gets cold I tend to help the engine by chucking a bit of that high octane diesel in, eg, VPower or BP Ultimate.  Not a full tank of it, but maybe 4-5 litres for every 20 or so.  It starts a little bit easier.  But as ever, YMMV.  Down side is it burns hot, so expect the engine to run a little hotter.

Aside from that, my battery is also not so good, even when used daily.  I'm thinking a new one, in the new year, will be required.

#140 Re: General Discussion » Brake lights » 2021-12-15 00:17:06

Check bulbs.
Check fuses.
Check wiring with a test bulb and a brick on the brake pedal.

That should give you an insight in where to look further.

#141 Re: General Discussion » Final Score: 203493 - Dead Van for Sale! » 2021-12-08 06:17:36

It's not just these vans.  All vans seem to have rusty sills.  It sucks when your car or van reaches the point of no longer being viable. 

Is there any remote chance of picking up another van for cheap and transplanting the sub frame?  How about if you rip the sills off completely and spot weld some new ones back in place in the same way, JohnDragonMan did his sills?  Even if the job looks like complete shite, if they hold, that's all that matters.

While its a bit far from you, something like this Dispatch in Sheffield, might be sufficient to solve your problem, if you can get to it.  FTR, I don't know anything about this van.  I actually looked at it a couple of days back as a possible donor van for my expert. Failing that, if the van was mostly good, you could get your garage to transfer your engine into it and make a point of painting anything and everything that might or is rusting.

Also I suspect the smoking exhaust on the above van is due to shit diesel in the tank.  if its been sat for 2 years with diesel in the tank its not going to be fit for use.  The smoking would probably clear up with a good dose of redex and a tank of good quality diesel.

#142 Re: Maintenance » Strange noise - baffled » 2021-12-06 18:07:44

Another place with hot springs added to my wishlist. smile

Current favourite is Ourense in Galicia, for general mooching around, getting pissed and sitting in the many therms that litter the city.  Generally I do it when i'm trekking and use it as a stopover/chillout day, but haven't had a chance for the last couple of years due to other factors.

#143 Re: General Discussion » Different rear axle on early and late mk1s? » 2021-12-02 16:44:19

I gave mine a lick of Hammerite when I was doing the painting over summer.  It was also rusting.  Must be a common problem.

#144 Re: General Discussion » Hey All… » 2021-12-01 18:45:04

I have a banging noise on the back of mine.  I suspect the trampoline springs are the problem.  You go over a bump and the back end gets air.  Needs new springs and probably shocks as well.  It could also be the exhaust, but isn't the spare wheel holder on mine as I serviced and painted that when I got the van.

My odometer has never worked, but the MOT last year was about 170k, so its probably around 190k now.  It's not the end of the world if it doesn't show a value, just as long as you make a mental note to drop the oil every 6 months and check the filters.  I second that the console is absolute junk.  Mine has so many lights on at ignition.  The only one that stays on after startup is the airbag light.  I'm probably going to hack it for the MOT using one of JohnDragonMan's hacks and wire it to the battery light so it switches on with ignition and off after the vehicle starts, at least until I can be bothered to rip the front seats out and try and work out why it is actually on (probably the wiring is fkd).

I would say to you to check the rust issues on yours, especially the back two corners.  On mine the two pillar bottoms were heavily rusted.  Easiest to fix by removing the rear bumper.  They probably need replacing on mine, but I opted for Isopon and rust killer paint.  If I have this van in a couple of years I will probably need to weld some new ones on.  i think the rear airbag sensors are in those pillars as well (plastic sensor looking thing in each one).

#145 Re: Maintenance » Gearbox Leak - 1100 Miles From Home » 2021-11-28 07:21:20

Just be aware that apparently some models don't have a fill hole, because the gearbox oil is supposed to be for life.

I believe this 407 picture is the same gearbox as mine and probably similar to the box on most 2.0 variants. The drain plug is at the back under the gearbox (square drive) and you fill from the breather hole.

mini_2010-04-18_111008_Peugeot_407_HDi.jpg

I tried looking for the guide I used when i did mine, but no joy.  It may even have been on one of JohnDragonMan's videos on YT.

#146 Re: Maintenance » Gearbox Leak - 1100 Miles From Home » 2021-11-26 13:18:24

On the 2.0 its in a royal pain in the ass place to get to.  I looked at it for refilling when i dropped my gearbox oil, but decided after reading some advice on a different forum to use the breather hole which is really easy to get to (remove the air filter box).  Obviously if topping up you won't have the luxury of just dumping fluid in to the top, willy nilly.  I couldn't work out how to get a wrench up to it with any ease.  YMMV.

#147 Re: General Discussion » Greater Manchester » 2021-11-23 14:57:04

Does this affect going to the airport, as well?

#148 Re: General Discussion » Met and spoke to a fellow Dispatch owner today » 2021-11-21 22:54:30

Mine is fairly stealth, but not 100%.  It has the solar panel.  But it also has the spinning fan.  So I guess people don't really know what to make of it.  I have seen welfare vans in the past with panels on them, so I guess I fall in a grey area.

#149 Re: Maintenance » Strange noise - baffled » 2021-11-21 20:42:28

Something stuck in between the brake pads and discs on the front?
Wheel bearing?

#150 Re: General Discussion » New Member » 2021-11-21 20:40:46

I looked it up a while back and its about 70k if you are a courier and drive it hard and 86k if you don't.  Either way i would get it changed, so you at least are setting a point from which to calculate the next change.  I have to get mine done in the next couple of weeks.

Oil, air and fuel filters are easy on the MK1's, although the fuel filter has two types, so have a look at the old one before you order a new one.  Oil wise its 10w40, 5w30 or 5w40.  There is a sticker under the bonnet telling you what you can put in it.  I used 5w30 A5 Fully Synthetic.

Gearbox oil is an easy one as well, it takes a square socket (you can get one from halfords for a fiver, if you don't have one) and uses 2L of 75w80 oil.  Fill it from the breather hole (below the air filter) as the filler hole is on the side in an awkward place.

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