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As you've a 1.9 it must be the D or TD so bearing in mind the symptoms
I'll guess you may have a glow plug or glow plug relay problem.
I bet there's some folk driving behind you who out of the blue, suddenly get a hankering for a bag of chips

I just had a subframe fitted on mine. measured up all the hole spacing and brackets, etc and all looked good.
Unfortunately the cross member (the bit of the sub frame that the streering rack bolts to) has a slightly different profile to my old one. The old one dropped a bit in the middle, the replacement I got raised slightly. Only about an inch different overall so it looked like it would still work.
Unfortunately when attempting to refit the rack, the pipes were fouling. This needed a couple of spacers to make some clearence...Which of course shortened the bite of the fixing bolts into the alloy of the rack...which of course led to the thread stripping!The saga is still ongoing.
Ouch!
I've had projects like that where you start out all starry eyed, enthusiastic and full of good intentions
and instead of things progressing nicely it starts to turn into a complete arse ache.
Good luck with it.
Ouch! sounds spendy
Considering the age and 36K mileage on that 1.9d lump,
the bad news is you've probably only got 20 years or 200,000 miles left in it now 
I had mine poked a while back by my local guy and was relieved when he said it looked pretty good
underneath apart from some possible sill attention needed for the next MOT which isnt too bad I suppose.
It is for me luckily as mine is currently running fine. touch wood.
All I've had to do recently is fit a new pair of wiper blades
the new heater core makes it toasty in the cab, I hardly need to run the fan
to get it comfy.
I am musing over fitting some decent LED lighting in the cargo area now its often dark and dismal
this time of year, but mostly playing with the old bike
how did you change the tank pump? do you have to drop the tank?
Welcome Heather.
Good news you're up and running again.
Considering these vans are at least 16 years old, I can well imagine contacts and connectors getting oxidised
especially in the engine bay.
That's something else for my list of stuff to check.
Have look at this thread and see what mine was like in the pic at the end of thread
Good luck getting it sorted out and let us know what happens
Just been reading up the V90 ( looks fun!) and found this page which may be of some use or interest to you
If you're anything like me you've probably already scoured the web for any and all info on what ever bike
you have, but I'll add the link just in case as it has parts catalogue and user manuals and stuff
Sorry Wingnut, hijacking your thread here
I can see how the ramp would make loading a bike easier
does it slide underneath the cab or fold up inside?
can you access the 4 hold down points if you want to use ratchet straps?
The wee scooter shown previously went in easily, the latest bigger bike was much bigger and more of a struggle.
After removing the bike I swept out the van and took some pics
so I can muse over mods to the ply partition.
Currently it makes the cab warmer and quieter especially at motorway speeds
and will stay as is.
In the warmer months or at certain times like wanting to stuff a big bike in,
I may want have it more open to make use of every inch of space.
The pink lines show where the front wheel and fairing touched up against the partition
and the bike only just went far enough in to shut the back doors.
the small bulkhead is outlined in blue and the hold down points by red spots.
Section 1 could be removed but is pretty much permanent
as is the sealed up sliding door and I see no need to touch that.
Sections 2 and 3 wont be hard to remove, just few screws really and I'm mulling over options of putting hinges or clamps on them to make then even easier and quicker
to fit and remove



it chewed itself through the engine casing making the bike dead. Probably should have done something sooner about the rattle but i did enjoy my time with the bike.
Ah yes, cam chain/tensioner neglect was the main killer on the CX/GL
when the chain wore too much or the tensioner broke, the cam chain would thrash about
chewing lumps out of the casing and put a load of alloy slurry into the oil ways.
Like this one, a mate begged me to buy his ratty old CX in 2000
yes they're ugly af and it looked rough as a bears ass but had a sweet rebuilt engine
when I test rode it I took a strange liking to it
In those days you couldn't give a CX away and I had one more for the next 20 years
and have been all over the UK on one.
Once you understood their features and possible weak points and addressed them
you had a go anywhere, any time, workhorse.
I had a few K100 beemers for touring for few years but still kept a CX
I sold my last CX in 2020 and had no intention of getting another bike
so I'm still undecided what to do with this GL.
I have a 2001 Yamaha Majesty 250 scooter now.
I got it cheap and renovated it to use as a hack and its great fun.
As requested, the old bike in my old van
They tyres were dead flat which made it a sod to get up the ramp
so today I used my home made powerpack to run the pump to inflate them.
Tomorrow a mate's going to come around to help me get it out.
Its a heavy bugger and the big fairing didn't help, we just got it in diagonally despite the partition and
by removing the rear light lens
The numberplate was already broken

I know of the tensior gadget but never had or used one.
I got my local guy to do my cam belt kit as he's very reasonable and reliable
and couldn't be be arsed to do it myself
RE tension,
there is/was a rule of thumb which involved how much you could twist the belt under tension
to give an idea of how tight/loose it was.
Its been a while since i did a cam belt and cant recall exact parameters
but as a crude example, if you could twist the belt 180 degrees it was too loose
and if you could NOT or struggled to twist it 45 degrees, it was too tight
and if you could twist it 90 degrees under tension it was about right.
I also cant recall if this was on the longer or shorter reaches of the belt.
I repeat this is a guess from vague memory
but it was something like the above
I seem to recall doing the cam belt on my old C15 1.9D XUD lump like this
I think removing the bottom rad hose is the usual way
as I've never seen any reference to a drain valve
Just got back, too knackered to unload it, will take pics tomoz
Its a 1983 that's been in a garage for the last 6 years and it's a bit shabby
Its only got 14,500 on the clocks and I didn't pay much for it
as it belonged to a mate who now lives in Vietnam and only came back to clear out the garage
and practically begged me to buy it.
I thought I was done with the CX/GL range too 
Just looked it up on the dvla site
tax and MOT ran out in 2016 
but at least the MOT history supports the mileage so it may have some good life left in it
I think you may be right as mine feels quite hard as its mostly running fairly empty.
Just got back from picking up/stuffing an old GL500 in mine and noticed how it feels smoother
with it loaded.
"Has to be the worst designed cup holder ever."
Yep.
Just been putting my dash back together and these vans don't really have any obvious room for cup holders
Before I made my stowage+cup holder box I did put a self tapper in the lower panel and hang a flexible one on for while but it did tend to flap about a bit
Something better could be devised but if you have two passengers it would affect leg room
There is also that blank panel to the left of the radio
It's easily prised out and there's nothing going on behind it in my van at least, so you could perhaps fix a cup holder there
Out of curiosity I cut the ends off the old core and it somewhat supports my
'It's been in there 18 years,just buy a new one' approach
This is after the flushing I did earlier this year too.
It may have been flushable given time but like Schrodingers cat, you'd never know its actual state until you looked

It might if you ran the exhaust through a water jacket then pumped the water through a encased matrix core
which had a fan pushing air warmed by the matrix into an enclosed space....
If moneys no object we can start tomorrow 
No, but I've often fancied getting one just to play with it.
My vans not a camper so I cant justify it on those grounds
but I spose it could be an 'emergency heater' if the central heating
breaks down this winter, or van 'preheater' if it gets bitterly cold.
Not sure the old core would be suitable to extract heat from an exhaust though as
the plastic headers might melt or catch fire or give off nasty fumes.
A shed heater would a good use for one though
Thanks, as I already had the dash panel off, all I needed was a 10mm spanner and T20 driver to do it all
but I did use a pad saw to cut the corner off the plastic near the blue relay to give a bit more wiggle room.
I wondered about trying to flush the old one out for a spare, but that's me being a tight sod
who hates throwing things away I might be able to fix.
but for £33? nah, I'll cut it open when it's not pissing down just to see how bad it was.