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#1 Re: General Discussion » Is this terminal? (Overheated) » 2022-03-30 00:45:46

FYI just before the cut out, the temp gauge which usually sits around 70ish had crept over 90, but went back down on a clear stretch of road so I didn't give a 2nd thought until I suddenly heard the engine give a weird rattle going around a roundabout - 1 min later, the above issue arose  sad

#2 General Discussion » Is this terminal? (Overheated) » 2022-03-30 00:42:29

BlantyreBotanicals
Replies: 3

My 2005 expert 1.9D engine got very hot (enough to cause the oil on the exterior to smoke) and cut out on me a mile from home.

Tried to turn it over and it wouldn't crank at all, just one limp "uggh" and then nothing. Tried again, same thing.

I waited a half hour or so for it to cool, and the starter motor is turning fine again. But not starting.  I'm not totally sure its the same sound as usual when trying to start it. But putting it in gear and turning the key did move it forwards.

I decided to walk home and let it cool down over night. But I'm really worried that it's terminal and that I've killed the engine.

Thoughts?

#3 Re: General Discussion » Fuel issue » 2021-10-28 18:05:19

Yes - very pleased! Thanks for all the quick responses, guys... im just slightly annoyed with myself that A) we didn't hear the relay click whilst still at the roadside when AA man noticed broken wire. Although it was pitch black and relatively noisy, and B) that I buried my head under the pillow, instead of getting up at 8am as I normally would for work, but knowing the van was off the road I cancelled the days jobs and had a lie in. Had I known it would be a 5 min diagnosis I could have got my jobs done instead of playing catch up the rest of the week lol

#4 Re: General Discussion » Fuel issue » 2021-10-27 18:00:52

I found where it came off... there's a bracket just left of starter cables, with a bolt going thru it that has a ring connector attached that's not got a wire on it. That's its home.

#6 Re: General Discussion » Fuel issue » 2021-10-27 16:07:00

scotchjoe wrote:
BlantyreBotanicals wrote:

Coincidence, unsure ... but whilst looking about the engine bay, there was a green wire that looks like it has snapped off from somewhere, but we couldn't quite see from where

I have a 2006 19D DW8B. Where about in the engine bay was the snapped off green wire? I can take a look and see if I can find where its meant to go to.

The green wire is an earth! Fir the relay on side of van (immobiliser?) Connect it and it starts first go. I have photi I can upload. I just attached it to on of the nuts on starter. That's shiny and new cos I fitted it. Dunno where it's actually snapped from, or how lol.

PHEW!!!!

#7 Re: General Discussion » Fuel issue » 2021-10-27 00:17:22

Ken - any chance you might be in Glasgow any time soon? ?

#8 Re: General Discussion » Fuel issue » 2021-10-26 23:50:09

Plan of action in the morning:

× check fuse(s). Injectors fuel pump & solenoid.

× check solenoid - can disconnect positive and reconnect to see if it clicks. Voltmeter will confirm whether there is a current.

× check pump - test whether there is a current.

× if all is good, check whether fuel is leaving the pump by undoing the bolts suggested by Ken.

× still no idea? Call the mobile mechanic and prepare for deep wallet surgery.

Notes:
Might be a goof idea to check the various wires with multimeter before checking fuses. If they all have currents, it saves me having to work out which fuse is what, because if there's currents to the various parts, then the fuses are obviously fine.

I know there's fuel coming from the fuel tank since the primer bulb spits out a little fuel once you've pressed it enough times (hence the AA man suggestion that the diaphragm is defective).

Ken, yes you're right it's not actually a bulb on my van, but a plastic pressy thing that forms part of the  plastic fuel filter housing. Little harder to bypass ?.

When I got the van, the previous owner did tell me that a mechanic told him there is a split O ring "on the fuel pipe" (which one? Hence I've not fixed it yet) - this o ring causes the fuel to drain back down into the tank if the van is left sitting for any length of time, particularly on a hill - I usually end up having to prime every few days - sometimes even the very next day if its been sitting not turned over for 15+ hours. But then it starts straight away until the next time that it's left sitting for several hours.

#9 Re: General Discussion » Fuel issue » 2021-10-26 20:08:54

Cheers Ken... how to fix the Primer???

#10 Re: General Discussion » Fuel issue » 2021-10-26 20:07:33

Coincidence, unsure ... but whilst looking about the engine bay, there was a green wire that looks like it has snapped off from somewhere, but we couldn't quite see from where

#11 General Discussion » Fuel issue » 2021-10-26 19:55:31

BlantyreBotanicals
Replies: 14

So, my van cut out this evening, AA eventually had to tow me home.

The van fired up with easy start spray, then cut out when not spraying into the inlet.

The man said the diaphragm is leaking on my primer bulb. But fuel is getting through as he saw it when spraying the easy start. So although that does need fixing, he says it isn't the (main cause) of the no fuel issue.

Fuel is getting to the pump, but not to the engine. Therefore he suggests it's either something clogging the fuel pipes, air getting into from somewhere else. Perhaps the stop solenoid. Or the fuel pump/injectors.

Does anyone have an idea? It's a 2005 mk 1 Peugeot expert 1.9D.

I have done the EGR valve pipes block. Could that cause this? It's been fine for weeks however.

The van was driving fine until I stalled (or thought I stalled - the engine could just have cut out on me due to lack of fuel...)

Any ideas folks? Fuel pumps are expensive please don't let it be that ?

#12 Re: Maintenance » Hubble, bubble, power steering trouble » 2021-09-26 00:13:47

Oh you mean that stuff that I bought 4 litres of the other week for the brakes and used hardly any of it and thought I'd never find another use for it for some time to come...  big_smile

#13 General Discussion » Convert single DIN slot into double DIN possible? » 2021-09-25 23:55:12

BlantyreBotanicals
Replies: 2

So my van has a slot for a single DIN radio head unit... short of replacing the dash with one with a double DIN slot, is it possible to put a double DIN here with some sort of conversion kit? Sadly I don't think its got a double DIN slot with one of them single DIN covers over the top of it, its just a single DIN dash.

I want to get one of them cheapo Android double DIN head units that come with a reversing cam

#14 Re: Maintenance » Hubble, bubble, power steering trouble » 2021-09-22 16:14:20

I dont want to use another bottle of fluid to find where the leak is - is there anything I can use as a temp. substitute for this investigation? Barring that, I suppose I could try and collect the drippings to put back in?

#15 Maintenance » Hubble, bubble, power steering trouble » 2021-09-19 18:08:27

BlantyreBotanicals
Replies: 6

So I'm trundling along nicely with my new shiny brakes (albeit without the wear sensor) when suddenly my steering feels very heavy. I checked the power steering resevoir and it was empty! Oh dear... So I topped it up with about 500Ml of power steering fluid, only to find out that within 24 hours, that has pissed out all over the road. There must be a rather large leak somewhere... I added some of that "power steering no leak" stuff, supposed to treat 2 litres of fluid for a 125Ml bottle. I call bullcrap - that too has pissed out all over the road. So I'm £20 worse off and without power steering.

Anyone got an idea where I should start looking? I've been reading scare stories of people needing a whole new rack when their power steering seals go! I'm hoping it's just a hose, but the rubber hose that goes from the resevoir to the metal pipe looks fine. The leak is dripping onto the road from underneath the actual engine, on the left side as you look at the bay from the front of the car, opposite side to the gearbox. The hose/metal pipe goes down from the resevoir and goes beneath the engine area so it's difficult to see where the leak might be coming from.

FYI, I have trolley jack, axle stands, ramps all here so I'm prepared to put her up on the ramps to get underneath and have a look, see if I can't duct tape a few things. But I've never had to mess with power steering before so I don't really know where to start.

This van seems to have one thing failing after another  mad

#16 Re: Maintenance » Wont start all of a sudden » 2021-09-13 23:28:28

Might seem like a silly question, but have you tried priming it?

#17 Re: General Discussion » Camp sites » 2021-09-13 23:27:11

Peebles? That's not all that far away from me...

#18 Re: Maintenance » Brake wear indicator » 2021-09-13 23:26:08

I gave up in the end - I called up the Auto Parts store first thing this morning to ask why they supplied a product that wasn't as described (I know it wasn't their fault, as it was a box that came sealed from the manufacturer) - the shop didn't have another box of these pads in stock but they suggested I contact the manufacturer to ask and complain.

Since I had already fitted two of the four pads onto the van, and the other side looks as though it was done fairly recently, I kept the other two pads to one side. If the manufacturer gets back to me and accepts they fecked up, and swaps them for the ones with the wear indicator plug, then I can put them on at that point.

#19 Re: Maintenance » Brake bleed nipple/valve » 2021-09-13 23:17:30

JohnDragonMan wrote:

just make sure to use a 6 sided union spanner or better yet a 6 sided/point socket to break it. if you round these off they can become wuite the nightmare.

Funny you should say that - if you look at the other nut just above my thumb, next to the bleed valve - that slightly damaged nut is courtesy of my adjustable rounder (also known as an adjustable wrench/spanner) - I had a 10mm spanner, I have a 12mm spanner, but why do all these spanner & socket sets you see in Tesco, Aldi, Lidl and the like never come with an 11mm spanner? FOOLS! Anyway, before I fixed my piston issue, I thought I might have to take the calliper off the vehicle to work on it without being restricted by the vehicle and the limited work area, so I tried to undo the brake fluid pipe with the adjustable rounder, and after it slipped a couple of times I gave up... as it turns out I managed to seat the piston correctly, push it back in and get the pads on etc. without needing to remove the calliper. So all's well that ends well, eh!

EDIT: Yeah, I used an 8mm long socket from my lovely chrome vanadium socket set that I got from Lidl. It's the best set of sockets I've ever had, where I'm spoilt for choice when it come to the sockets... for most of them, from around 6mm up to around 30mm, I have a selection of long ones, about the length of a spark plug socket (5mm to about 17mm), I have a 1/2" drive one (around 10mm to 30mm) for the big ratchet (also fits my breaker bar - FYI, another god send!) , and a 1/4" inch drive one (around 4mm to 14mm) for the small ratchet.

#20 Re: General Discussion » What pads & discs do I need? To brake or not to brake? » 2021-09-13 16:44:09

YAY one successful installation.

Given the quality of the driver side brake pads and disc I didn't bother changing it. So I have a spare disc and pads now ? I'll change them together when they go, if I still have van by then.

On a side note, having a chance to look underneath she is SOLID!!!

The piston turned out to be good. I did 10 miles and the only sign of brake fluid is from the bleed valve were I pumped the pedal and it passed out and covered the back of the front bumper and horn  big_smile

#21 Re: Maintenance » Brake wear indicator » 2021-09-13 01:35:08

Okay I've checked the usual car parts websites and the ones that list the Drivetec Premium brake pads all say there should be an integrated wear indicator - which does make sense given that a set of two wires are included in the box. Two of the pads should have a plug for the indicator to go into, but they don't... The four pads where together, bound with a shrink-wrap plastic, so I guess this is a mistake at the factory? I bought these parts today instead of waiting until monday morning when Euro Car Parts would be open, specifically so I could go and finish a job that I had to leave unfinished on Friday (because the van was off the road I couldn't bring my shredder, so I was unable to take away the rubbish) and now I needn't have bothered and could have saved the money by picking them up from Euro anyway  mad

#24 Maintenance » Brake wear indicator » 2021-09-12 19:51:44

BlantyreBotanicals
Replies: 6

So the pads I got came with a wear indicator wire - I found the plug that this wire fits into behind the calliper - but I can't find anyhere that the other end is supposed to plug into on the supplied pads!? The instructions that came with the bx of 4 pads and the two wires say I plug it into the pad if the vehicle has the sensor capability - but I cannot find a plug slot on the pad?

Any ideas?

#25 Re: General Discussion » What pads & discs do I need? To brake or not to brake? » 2021-09-12 18:38:28

20210912-183723.jpg

So I got it back in - does this rubber gator need to be seated in any particular way? Or does this look right to you?

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