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#326 Re: General Discussion » My 'New' van » 2024-06-05 20:05:35

Yep its a Sony MEX BT 3800U XPLOD (ex police? tongue ) I picked it up locally for £25 and its mint,
still in the box with cables, manual, remote and all.
the Pioneer stereo that came with the van didn't have Bluetooth and I do like me Bluetooth
for phone and running the 10" Android Tablet/ through it for media, big screen satnav etc.
Only 2 speakers connected as yet but I'm still too busy in setting the van up to how I want it
to worry overmuch about that right now.

#327 Re: General Discussion » Citroen dispatch door lock not working » 2024-06-03 20:07:23

what year van?
this section is for up to 2006 I believe and vans after may have different wiring to the earlier ones
Anyway i'd be looking at the harness that runs between  body and door on most vehicles
had to do that on the old  Galaxy to sort the CL out.

#328 Re: General Discussion » 2004 Scudo 2.0 Jtd SX - 8v or 16v? » 2024-06-02 13:59:50

When I recently bought my 2006 Expert I was told it had a 16V engine  but
I'm not sure how to confirm this either.

Its down as 2.0 HDI and has RHZ designation in the logbook not sure where the engine number is
on the block but the logbook says the engine number begins with DYUU

Apparently the 16vs have twin cams, the primary driven by the cambelt like the others
and the other camshaft driven by a chain under the rocker cover.

Edit:

Going by this wiki page

https://en.wikipedia.org/wiki/PSA_EW/DW_engine#DW10

I suspect I have the 8v
"DW10 ATED / RHZ     109 PS (80 kW; 108 hp)    
common rail Turbo-diesel air/air exchanger catalyst"

I'm fine with that, it goes well enough for me as its pretty lively when you put your foot down
and I want reliability and decent economy from this old thing over more power.

#329 Re: General Discussion » My 'New' van » 2024-05-29 14:28:46

I wasn't impressed by the wee flappy plate over the cigar lighter /accessory socket and ashtray affair so used that blank plate on the dash to mount a combined voltmeter with 2x UB3-QC sockets and 1x PD socket plus a 12v power port for pumps etc which will usually hold another adapter for a couple more USB charge ports.

I rerouted the supply cable from the flap to it
This cable is already protected by a 20A fuse but I stuck an easily accessible 15A in line which should do the job.
I don't expect any points for beauty as long as it all works
and may repurpose the flappy thing into a cup/sweetie/snack/loose change holder,
dunno yet as it's a low priority job right now

pwrn-USB-ports.jpg

#330 Re: General Discussion » My 'New' van » 2024-05-27 17:16:43

Nice, I had the older convoy with the 2.5TD tranny lump
Hyuuge! but a noisy thing on long journeys and a bit of a rot box too sadly
I believe yours have the later Duratorq engines with DMFs so probably quieter and smoother

#331 Re: Maintenance » rear door catch » 2024-05-27 17:11:43

I like that, simple and effective a step up from my current bit of wood

#332 Re: General Discussion » My 'New' van » 2024-05-27 17:01:17

Casper wrote:

I can confirm larger bikes fit big_smile

https://i.postimg.cc/bJmKdc9J/01.jpg

Good to know

I once managed to get a BMW K100 in a Citroen Visa van ( with some bodgery) so hoped the Expert would
be useful, not  like the old LDV Convoy 400 which I could ride a bike in of course but I didn't want that big of a van.

#333 Re: General Discussion » My 'New' van » 2024-05-27 13:56:07

Incidentally.
One reason I flipped the Galaxy for this van was I wanted something I could occaisionally get a bike or scooter in, whole or in parts, as I usually have a bike project on the go.
This 125 scoot I've been fixing up to sell lately went in easily for me to take it
for its first MOT
scootyinvan.jpg

#334 Re: General Discussion » My 'New' van » 2024-05-27 13:29:37

I tried using the brute force and ignorance method and removed the side screws
and pulled and pulled until I realised there were two black plastic plugs at the front that had to be removed first and if you just want to get shelf out, that's all you have to do,
ie whip out plugs and yank shelf backwards.

The plugs are the push in spreaders for an expanding/rawlplug type fixing
the side fixings are similar but use long screws instead.
They're about 8mm in diameter and 40mm long and were a sod to remove at first without one of those split jawed trim remover thingys and I only damaged one so that's
a good result for me.
I haven't fully reinserted them yet just in case I need to do some further adjustments or mods

shelf1.jpg

When removing the headlining the only other thing I struggled with were the sun visors.
The outer hinges have two obvious screws to remove but I didn't notice the inner clips
had weeny little locking screws until after I brute forced the things out!
Oops
Again luckily no real damage done.

#335 Re: General Discussion » My 'New' van » 2024-05-27 00:05:57

I'm not building a camper but thought some insulation would be a good idea
so I bought a 1x5 meter roll of 10mm sound and thermal insulation.
I removed the headlining and managed to insulate most of the van from that 5 meters.
I'll probably buy another meter or two to finish it off as I do some panelling out
and fit some low profile racking.

There were already two cables running from under the dash to the top RH channel
so while I had it stripped out, I added two more on the LH side for future gadgets, lights and such.
ins1.jpg
ins2.jpg
ins3.jpg

#336 Re: Maintenance » rear door catch » 2024-05-22 13:26:25

Well my welding lasted 10 minutes  lol
that spring steel didn't like a touch o the MIG
the weld was ok but the original material broke elsewhere

Sod it, I nicked the one from the NS door and will lash up something to keep that open
on windy days another time.
The pop rivet is easy enough to drill out but they're fiddly little buggers to get out and in
so will keep it simple like jamming a block of wood in there at first when needed and devise
something better later.

#337 Re: Maintenance » Front door window strips / weather strips removal » 2024-05-22 12:38:43

Just been looking on the parts thing I have and it says for that part
'9310 89  EXT weatherstrp'
This is for my 2006 Expert but I reckon they all use the same part
but whether they're available is anyone's guess

#338 Re: Maintenance » Front door window strips / weather strips removal » 2024-05-21 11:49:05

Hi,
I'm new to these vans but not cars vans generally
and on any other vehicle I'd open the window fully
grab the sticky uppy bit and peel it back as these rubber weather strips
usually have 'teeth' gripping the metal.
It might be glued though, if so I would try the same method but with possibly some
moderate heat to soften the glue.
Lifting the already warped section will probably tell you how its fixed and the best method for removal.

If you want to be really careful you could try running a plastic or wooden pry bar
along it to lift it off the lip of the door.

Once off, examination may tell you why it warped and if it's possible to straighten it
as not sure parts availability on these things

#339 Maintenance » rear door catch » 2024-05-19 18:12:03

RegW
Replies: 5

The rear door wouldn't stay latched open and the slightest breeze would get it to slam shut
which annoyed me.
I thought the spring was tired but it was in fact splitting so drilled out the pop rivet, removed it
then dragged the MIG out and tacked it up.
I did wonder if the catch springs were available to buy, but couldn't see one so hope the quick fix lasts for a while

door-catch.jpg

#340 Re: General Discussion » My 'New' van » 2024-05-17 17:25:46

I now have air con Whoo hoo!
Luckily it had no leaks and just needed a regas
Decadent I know but I do like me air con, winter and summer

#341 Re: Maintenance » Pug service info (I think) » 2024-05-16 22:09:04

vmwareplayer comes with it

just double click on vmwareplayer.exe and it will install
then you point it at the VM folder with all the vmdk files

#342 Re: Maintenance » Pug service info (I think) » 2024-05-16 12:19:57

I didn't know windows had a 4GB limit in its inbuilt unzipper
7zip or winrar are what I've always used
Hopefully by now its unpacked into the 30 odd  vmdk files and stuff
There should also be some readme/instruction files to give tips on the
install and get up and running processes

#343 Re: General Discussion » My 'New' van » 2024-05-16 01:13:44

Yep, I'm lucky in that Paul my local indy mechanic is a well experienced guy who
has always given me good service at a decent price.
When the old Galaxy failed on some pretty basic welding the MOT garage quoted me £210
They played it up like I was some numpty who'd never seen the underneath of a car.
I considered doing it myself but I dont like grovelling about under cars too
much nowadays so I took it to Paul.
He did it for £40 then I took it back and got me MOT
Result!

#344 Re: Maintenance » Pug service info (I think) » 2024-05-15 21:31:48

Of course
I cant see an email link to send the link direct so try this for starters

https://drive.google.com/file/d/1BJMN6W … drive_link

IIRC I have be logged into Google to enable the share to go ahead so you may have to give me time to get it together
as it's not my primary email account

It does work and I've installed it twice now
the initial boot in the VM/XP takes few minutes to load from Win10 but once loaded it's not too bad to use
I haven't tried to input a VIN yet but can get the wiring info once I input the RPO
which is on a sticker on my drivers door, in my case 10829
an earlier model will have lower number.

I got mechanical info without having to input a VIN, just vehicle specs

#345 Re: General Discussion » My 'New' van » 2024-05-14 17:40:44

Got the Gates cam belt kit and water pump done today
the belt didn't look to bad for 60 thou but the tensioner and pump
looked deffo second hand
I bought the parts for around a oner and my local guy did it for £120 so quite happy
I now wish I got him to do the oil and filter as I did it myself and it got a bit messy sad
Anyhoo, its done now.
Ordered a thermosat and will do the rad flush when it arrives

#346 Re: Maintenance » Spare wheel » 2024-05-10 17:04:17

Cant be arsed to find, haggle and fit a cradle and wheel
I do have breakdown cover but  will Goop the tyres anyway and hope
for the best.

#347 Re: Maintenance » Spare wheel » 2024-05-09 23:22:58

yep the cradle has been removed at some time and there's a big space under the floor at rear
I see the floor drains have pipes hanging down from them but cant see why they had the remove the
spare wheel to do that unless they say a capture tank under there at one time.

Anyroadup, I have no spare or means of stowing it underneath.

#348 Maintenance » Spare wheel » 2024-05-09 17:37:13

RegW
Replies: 5

I have just discovered the van has no spare wheel
or even the cradle underneath for one
Yeah I know, shoulda checked.

Anyway, I'm thinking about grabbing a second hand space saver wheel
and see one with tools for a 308 T7 MK1 so would that fit or does anyone have
tips on compatible wheels for a 2006 Expert?
I see it has 205/65/R15 tyres fitted so 15" rims

#349 Re: General Discussion » My 'New' van » 2024-05-09 16:37:25

I decided to remove all that previous lining out as it wasn't insulated and
wanted to have a clear deck to work from.
the extra few inches of head room is nice
cSwEpmg.jpg

I did leave the floor alone, too much faff tearing that up and it will be covered later anyway.

I also removed the crusty old roof vent, treated the rust areas and while rooting about for something to cover it with found a peice of translucent 10mm cast acrylic, Perspex in fact which is UV tolerable.

54A61Vb.jpg

I measure the centre hole and PCD of the bolt holes and cut it out with a 2mm lip
on the wee CNC machine and fitted it with silicone and temporary screws.
I have some M6x20 SS button head bolts on order which I'll fit later
When the silicon has cured I'll give the roof a good scrub too.

wHCwVZJ.jpg

the 'skylight' does help lighten it up in the back a bit too

RXxE0dW.jpg

Next Tuesday Its booked in for the Gates cam belt kit and water pump to be fitted and
I'm assembling the parts for oil and filter, fuel filter, air filter, thermostat and fresh coolant jobs, plus a radiator flush with the heater matrix getting special attention.
I'm hoping all the AC needs is a regas

#350 Re: General Discussion » con rod bolt. » 2024-05-04 21:10:03

How did you snap an M10 bolt anyway
is you on steroids or summat?
big_smile

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