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So I got off my lazy ass and looked it up.
https://dispatchexpertscudo.org.uk/foru … 918#p10918
oh.. dont forget to adjust your throttle cable.. under the bonnet, under the wiper motor you will see the throttle position sensor.. the throttle cable on that has like a peg on it. make sure to pull the cable out just before the TPS starts to move and replace the peg. may aswell recover the 100% throttle movement!
I have the same issue. The turbo doesn't kick in until late.
I believe JohnDragonMan said a while back, it's related to i think, the Throttle Position Sensor, which is a box located somewhere in the top left of the engine compartment (drivers side, above the engine). I haven't done mine so far, but it's on the to do list. After you adjust it, the turbo should kick in at lower rpm's so you get instant or near instant boost.
I'm sure someone will confirm this. It was mentioned a year or so back, so my recollection is hazy. 
If you've not had the timing belt / water pump done or you don't know when it was last done, then get it done. I had mine done last year and it cost about £350. But it's peace of mind stuff. If you lose that belt you might as well scrap the van. Finding another engine and getting it fitted will cost quite a lot more than a few hundred.
If the timing belt / water pump, was done recently (or within 70,000 miles I think) and you are 100% sure it isn't that, then a cheap £100 diesel heater might solve the heating issue and be cheaper. I would have thought if the water pump is knackered you will start to see the temperature gauge hitting the red line pretty quickly.
You might be able to change it yourself if you have the tools and kit. I know some on here have done their own changes, but for me I would rather pay an expert to do it. Some tasks are just better left to people with adequate experience. Simple tasks like brakes and basic/mid level maintenance are within my experience level, but complex engine repairs (Haynes manual 4-5 star difficulty level), not so much.
So I had a go and then realised I would have to remove the exhaust to get at the offside bolt. I don't have good experiences from messing with exhausts. But saying that, the brakes are also knackered but working. What you (John) said about replacing the brake fluid is spot on. I had the hubs off on the weekend and the adjusters are seized up and I need new pistons as both are rusty and one is leaking. I sprayed everything down with WD-40 (except brake shoes) and tried to clean up as much crud as possible. Everything else isn't bad.
Anyway it went in for MOT and failed on offside ball joint. Nearside got done last year, so not entirely surprised.
that's happening on Monday and then I need to try and get on with the bushes.
Yeah it is. The instrument cluster plastic was probably the issue. I removed the 6 bolts under the various covers and vents, but something was still holding it in place. Will try it again tomorrow. My guess on the alarm is it's a medium cost type that arms on a fob, but I have no fob. There is an led middle of the dash that flashes when the engine is off, probably part of it, plus down the side of the windscreen are ultrasonic sensors x2 and the rest of it triggers when any door is opened. Hopefully I will have a better idea tomorrow. But so far, no audible alarm has been heard. It just flashes the indicators.
My intention is to disconnect the relay part of it, so the indicators no longer flash. I will make the assumption it's been spliced into the loom and if it has, the loom will need to be repaired which i'm honestly not going to do tomorrow. Not really in the mood for crimping and rejoining all the wires yet.
Anyway thanks. Will let everyone know how it goes.
On my van it was the exhaust knocking the chassis originally, then when I cut that short/back box deleted it, as I had not welded on a downturn to the exhaust exit I started getting another knocking from the rear as the exhaust had cooked bush for the panhard bar, but if memory serves you have fixed that already in another post eh? If it is the rear axle bushes you would feel the back end skipping about when cornering and hitting bumps while hearing the clunking, most likely?
Yeah it skips and bangs. I had a go at it the other day, but will need a bit more time. if it's dry tomorrow I will probably have another go then.
It's just one of too many jobs, that need doing.
So the flashing lights mostly stopped. But it is an alarm. I also can't easily get to it from below (read that as full stop). My guess is it's sat on top of the loom below the windscreen, based on the clicking sound from the relay, plus it would make sense to put it there. So being naive, I thought well if I remove the 6 bolts from the top dash it should just lift off and I can just access it directly. In a perfect world that would be how you do it, but this isn't a modern van (nor a perfect world). So how to get the top of the dash off. Do I need to remove a gazillion screws (of which all seem to be different sizes, head types, lengths) to do it? Initially I tried to get up by removing the fascia below the steering wheel and shoving my hand up into the gubbins. Next i tried removing the instrument console (and found a steel plate behind it). 
John, your air con video doesn't show how you got the top of the dash off. You said there were 6 bolts, but it still doesn't come off after removing them, so guessing there are more somewhere on it, or is it a brute force type removal?
I'm leaning more towards your assessment. It sounds like a second relay is clicking, because if i run an indicator at the same time the relay for them sounds like its just under the console and i have two different sets of clicking, which I think points to another relay. The wiring behind the dash is well, it's like a rats nest of wires.
So do I need to remove the top of the dash, if so how? I know there are 2 bolts, one under each of the detachable panels left and right of the dash and I'm guessing some more on the underside. Going to have a good look at it this afternoon. With a torch. Something is draining the battery, it's probably this alarm.
I'll let you know one way or the other.
Brake fluid is on my 'to do' list of jobs. Was planning on using a DIY one way valve setup using a bottle, pipe and some duct tape. I don't know how long the fluid has been in, but since I have weird brakes that work, but don't feel good, I might as well do it too. Technically I have an ABS issue too, like a bouncing on the brakes. I watched a guy on YT trying to find out the cause and it was holes/notches in the ABS sensor disc. It's not in budget to replace them at the minute. So many other things are substandard that are higher on the list.
TBH i would prefer to not remove any brake line hoses. I hate brakes at the best of times, but when you get air in the hoses, that's when I really hate them.
it's bad enough doing the bike brakes.
I'm not against putting a new earth point in somewhere. I wondered if it was that. If it's an old alarm, that would be annoying. i know this van came with central locking when it was first made, but even after replacing the battery in the fob it doesn't work, so maybe it also came with an alarm. I was really hoping to not have to remove the entire dash. I think the relay can be accessed by removing the drivers side vent by the windscreen, at least that's where the clicking is coming from.
Anyway, going to have a look on Sunday.
So the other night I tried to start the van (when it was freezing cold). Turned it over for a couple of seconds and then stopped it, cycled the ignition, waited a couple of secs for the heater plugs to heat up, started it and bam, the hazard lights start flashing constantly. There was a smell of electrical burning, so a short somewhere?
This isn't the hazard light system as both the hazard lights and indicators work even if the hazard lights are flashing. The nearest i could describe it too is like when a car alarm goes off and all the indicator lights flash, except i don't have an alarm AFAIK.
So the other thing is this seems to be related to voltage fluctuations. When the engine is running it doesn't flash, when I kill the engine, get out and lock it, it doesn't flash, but when i unlock and reopen it and get back in (and the interior light comes on) it starts flashing again (for about 10 secs).
Worst part is the MOT is next month. Although technically whether it will fail is unknown since the hazard lights and indicators do work, regardless of the problem.
Any ideas? I did wonder whether to cut off the indicator relay and wire it directly from somewhere else (and if the problem turned out to be something more serious and expensive, I may still do that) and bypass whatever is energising it currently.
It is really high on my list at the minute. But I'm damned if I will pay someone to do it. I could afford it, but if i was in the arse end of Mongolia or something and had to do it, well it's better to have that type of knowledge. Also I have to take the back wheels off anyway to do the brake shoes.
I have a hacksaw, I have a hammer, chisel, screwdriver, lots of copper grease and a selection of big sockets that can be used to hammer the new one in. I just hope it's the right parts. Mine cost considerably less than yours did. I got these ones. Cost less than £20. If they last a year or two I will be happy.
Ok, will start the hunt.
Thanks.
Does anyone know where I can get a reasonably priced replacement roller for a Peugeot Expert. Drivers side, top roller. The current roller is so worn out it has about 10mm of play, which means when i'm belting down the motorway the wind is forcing the top of the door out.
So I looked on ebay and (TBH) I think £27 for a roller and bolt is taking the piss, somewhat.
https://www.ebay.co.uk/itm/325116263998
Anyone know what the specs of the original are? Worst case I will source a piece of circular plastic and drill a hole in it.
Thanks.
It's on the list of maintenance jobs for this summer.
I had a similar problem. I used a hack that JohnDragonMan used on his Iveco to get it through MOT.
Mine is something to do with the wiring under the drivers seat. if you change the seat height and tilt angle it will go off, but it's no good for me doing that since i'm 6' 3. I've tried contact cleaner with no joy. Will probably strip it out this summer and failing everything else use a dummy plug on the cable to bypass whatever sensor is in the seat.
Where are you putting the shower, for your gf?
Congrats. Most of the Taxis of this type seem to be good until 400k. At a past job we had a Transit Luton that crossed 700k without any issue. It's all about maintenance. Keep the rust under control and stay on top of the mechanical side, service regularly and it should keep going for a very long time.
I would love to know what mine has done. Odometer hasn't worked for about a year. It worked at the MOT last year apparently, but then ceased to work sometime over the summer before I bought it. Mileage was 174k last year, so it must be heading towards 200k by now.
How did you fix yours? Was it just a bulb issue, or any electronics issues?
I actually meant more along the lines of how their are many types of Sikaflex and not all are ideal for sticking things down. Using the wrong one could lead to failures.
If you use one that is correct for the application, then yes, it will probably work very well.
Saying that, the paint on my van is very suspect, so that might be a failure point for me. I was washing it and a big strip came off the back door, right down to undercoat. Hopefully the roof isn't as bad.
I think it also depends on the panel. The 100w I have up at the minute weighs about 8KG and the Stixall I used should be fine for now. I've used it to glue a lot heavier things and never had a failure. Now if it was a 300-400w panel, yeah I would have bolted it down as well. But i knew this panel would be replaced at some point, so no point doing a permanent job.
Most people who have failures seem to use Sikaflex (and probably the wrong one).
At the moment I need to fit something for minimum effort so I'm back to a semi-flexible again. Trying to fix the perlight panel mentioned before will be just to difficult - at 1m x 1.5m and 17kg, I would not want to see this fly offf my roof.
That's what bolts and brackets are for.
Although I do hear you on that. I abandoned the Perlight panel idea and am planning on putting a second 100w panel on the roof in the next couple of months. My intention is to bolt them together and also through the roof. At present the 100w panel that is up there for now is held on with Stixall, which was supposed to be a stop gap for a couple of months, but turned into a longer term bodge.
Your new panel sounds like some panels they had at Bimble about a year back. A 100w panel was able to push out an OC voltage over 110V at 5A (or roundabouts that). I was kind of interested in getting a couple for my van, but my MPPT has a max VOC of 100V. Would have needed a new controller to accommodate them.
As for needing a new controller for a 170W panel with a VOC of 50V, the Budget 20A Epever XTRA would be fine. It has a Max VOC of 60V and can accommodate upto 260w of panel, all for £55. Or the 15A Victron would do the same, if you are already invested in Victron kit.
Is it possible to inspect the bush without removing everything. Mine doesn't give a twanging noise. It's basically a bang on every bump, hole, or uneven section of the road. I might do the shocks as well at the same time. It has to be one of them. This has been going on for a couple of weeks, so maybe the bush has completely disintegrated.
Will try and get a good look at it tomorrow. if it is that, then I will order a set of new bushes and maybe shocks.
Ahh, silicon grease, clamp and knocking stick territory.
I admittedly have never done them before. Most jobs on a car or van seem to need a hammer nowadays.
I have a noise that sounds like the bushings have gone on the rear, nearside wheel (back left). I think it's bushings and sounds the same as problems I've had on cars with a similar issue. If not, it's probably the shock or springs. I had a quick look under last weekend and the springs, while looking rusty and generally crap, don't appear to be broken. The shocks I can't gauge, but the universal test of pushing down on the back and seeing if the van bounces back up is ok, it does come back up.
Does anyone have any other ideas. My current thoughts are to replace the shocks and springs.
If I could find what was making the banging noise it would be helpful. But for now I think its coming from just in front of the wheel, which I believe is where the shock is mounted.
I originally thought it was the exhaust, but I checked all the rubber mounts and they are fine.