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I'm away in Czech Republic at the moment. Before I went away I noticed that the gearbox on my 2.0 Jtd 2004 was weeping. Nothing on ground, but bit wet under box/diff. Seems to be coming from where o/s driveshaft comes out of box/diff. I put in extra half litre of oil before I left and drove 1100 miles without problem.
It seems slightly worse this end as there was a little gearbox oil on ground after it had been parked for a few days. So I need to top it up before I do the return trip in 3 weeks. I will put some more oil in to last the journey - hopefully! The oil spec is 75W80. Would it be better to put a slightly thicker oil in for the journey, then change it when seal replaced back in UK? My thinking is thicker oil won't escape so easily. Or will thicker oil be bad for the box?
It's a right pain with the 2.0 as there's no level plug on the side, so I'm just guessing how much is in there, and how much I need to replace what's been lost. Rubbish design!
Anyway, thanks for any advice.
Thanks again to everyone for their help.
It's one of these.
Thanks for all your replies. Some great ideas, especially like the piggyback fuse holders - very clever. Suppose these could be used on any spare fuses too if there are any unused positions in the box. Some different options with the sockets and plugs, cigarette plugs do seem a bit rudimentary.
It's to run a 12v cooler box - not sure what type of current these draw. I'm supposing it would be best to have the new socket ignition controlled for a cool box? Looks like the ideal place for the socket would be in one of the voids in the roof rail, alongside the rear interior light.
No, I'm not thinking if becoming a heavy smoker. I'm going to be travelling a bit soon and need to put a 12v cigarette type outlet/socket in the rear load area to run a small electric cool box. I'm guessing it would be best wired into an ignition controlled live. Does anyone have any ideas where to pick up a suitable live feed? Is there one in back? Or do I need to wire from fuse box or somewhere in front/dash area?
Any advice appreciated.
Thanks Ricko and Oat.
Oat - I'm sure you'd love Europe now all the war damage has been sorted.
The wall has even come down, and Eastern/Central European countries are so interesting. And cheap! It's a different world, like going back to UK in 60s/70s.
woodbine wrote:Jeez! Just bought a Tomtom to get me from Bristol to far side of Czech Republic. And back.
ouch
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got me thinking of getting all the cables, units, clamping doo- dah's and flogging them on ebay
Got to be better than a map? Surely?
When I tried it out, it got me to Asda and back perfectly. 
Sounds great, but unfortunately no bike any more. Last bike was a Honda Super(wet)dream 35 years ago.
Only bike I use these days got pedals on.
I bought a simple awning from Ebay a few years ago. It's basically strong tent type material with an eye hole in each corner, adjustable poles and guy ropes. I bought a length of timber which I attach along the drivers side gutter using two M6 bolts into two of the bolt holes in gutter for roof racks. One end of awning is attached to the timber with two of the eye holes located onto two screws that are screwed into each end of the timber. Other end is held up by two poles and guys.
I'm really pleased with it. It keeps sun (rain) off side of van making a useful undercover area for a couple of people (4 at a push). I may add sides to it in future. Was really cheap, but makes occasional camping trips more comfortable.

Jeez! Just bought a Tomtom to get me from Bristol to far side of Czech Republic. And back. 
For quite a few months, maybe almost a year I had a banging/clonking noise coming from the rear of my 2004 Scudo when I went over bumps or rough patches. I assumed it would be suspension arm bushes due to the age of the vehicle as others on here have mentioned changing them.
Anyway, I put up with it and didn't bother investigating it, as you do. Then the MOT came and she sailed through, so I assumed the bushes couldn't be that bad.
Fast forward to today. I thought it was about time I checked the spare tyre's pressure, as admittedly it had been several years since I had been down under to check it. I found the spare had no pressure in it so pumped it up. Before pumping it up I noticed the spare's cradle was quite loose so tightened it up after pumping up spare.
Then I had to go out in it and straight away it was obvious that the banging had disappeared. Suddenly it dawned on me that the banging started and got worse over time as the spare lost pressure and became a looser fit in the cradle. It was the loose cradle making the noise and nothing to do with worn bushes.
So, let this be a lesson to others. Check your spare's pressure regularly and poss that rear end racket is your spare jumping around. 
Anyway, reason I've been taking a bit more interest in my van is because I'm off soon for a 2 month road trip to The Czech Republic - going through France, Holland, Germany and a small bit of Poland on the way. It's a 2200 mile round trip. Not sure if I'm going by ferry or tunnel yet - whichever is cheaper.
Getting a new set of Kumho all season tyres as the old ones are near the limit and I want something decent when I'm blasting down the autobahn.
Also, got myself a satnav for the first time, as driving on the wrong side on strange roads in strange countries is enough to be coping without worrying about map reading as well. The sat nav will probably pay for itself in diesel not being wasted with unintended detours.
Should be bit of an adventure and hope the Scudo behaves as she's 17 years old now. Life is cheap in CZ, so I'm looking forward to meals out for a fraction of UK prices and beer at £1 pint. It's also a wine region. Diesel is £1.06 litre!!! It's been a crap couple of years, and I'm getting the wanderlust. Moravia here I come!!
At 90k your DPF and eolys fluid may be a candidate for renewal and topup.
Get yourself a blutooth obd2 dongle and faplite app to see how often regens are happening, and the projected life left of the DPF and remaining fluid inthe eolys tank.
More info here https://dispatchexpertscudo.org.uk/foru … 9081#p9081
Think I'll stick with the Mk1 for a while longer, as it looks like I'd have to learn a whole new language. 
Number 4 for coolant. The coolant level is probably just on or below minimum in the header tank which sets the sensor off that's mounted in the tank when you drive along or go around corners.
In Bristol they've introduced these public electric scooters. They're everywhere and either slowing down traffic or coming at you on the pavements.
Sadly, I think this is the only personal transport that young people will be able to afford now. No first car for them, just clinging to the handlebars of a rented scooter in the pouring rain.
That belt was definitely on borrowed time. As the Yanks say "if in doubt, swap it out!"
The only thing I have not done yet is to fit the large bung that holds the cables steady through the floor, I’ve tried the usual stuff such as silicon spray and slathering the rubber and the bung with Mr sheen but it’s a tight fit so has been left for now, any tips?
It's quite tough to try to push the bung in by hand as there's not really much surface area on it to get your hand to it and apply force. Cables get in the way.
When I did mine recently, first I made sure the plastic clip inside bung is properly in place and the ends of it are clipped together ie. closed. Then put some washing up liquid on the clip (smear of silicone grease, etc would also be ideal) and pushed bung into hole until I met resistance. Then I got a claw hammer, gripped the hammer head in my hand and pushed down on the hammer so the end of the handle was applying in force to the bung. Apply force on several different places on the bung and it should snap in. Using the hammer like this means you can concentrate quite a lot of force in small areas on the bung, which is what it needs.
Afterwards I went under the van and checked that the clip was still closed and hadn't come adrift.
You can search the Gates catalogue to check your belt kit.
If it's the kit without water pump, should be KO25523XS - or with pump KP25523XS.
Hi
Ive just bought a Fiat Scudo SX dynamic JTD and was hoping for a little advise please.
Welcome to the forum, Mark. You're in a select group with the SX Dynamic - I've got a silver/grey metallic 2004. Would be interesting to know if there are any others amongst the forum members.
Yes, right faff, especially the boot and those metal clips on gearbox bracket. I used some Fairy too on the boot's clip to help push it home, and still wasn't sure it was locked in until I put my hand up from underneath van to feel it hadn't come undone and was locked in. I'm sure there's a knack to it.
Rain stopped play!
How did you try to take the rubber boot out, Vaz? Did you go underneath and open the plastic clip up inside boot with a screwdriver and pull clip out?

Nightmare. Hopefully you get more luck with the new one.
Glad you got it sorted. My fuel gauge has played up ever since I've had the van - 14 years. It always overestimates the level by quarter of a tank. So if tank's almost empty - it says quarter full, if it's actually a quarter full - gauge says half full..............and so on.
Suppose it's the sender and should get around to fixing it, but I've lived with it so long I'm used to it.
Bad luck, Vaz. Why do you think the new cable failed?
I bought an OE Fiat cable set from Ebay as I wasn't sure about quality of cheaper, pattern parts. £76 inc del. Not a difficult job, just a bit fiddly with plenty of dash dismantling. Advice I would give about bung is, to remove it you need to get under the van first and unclip then remove the white plastic collar inside bung. Then the bung will come out easily from inside van. When refitting bung, make sure the clip is in place inside bung and the ends are clipped together. Then get a claw hammer, hold hammer head in palm of hand and use end of handle to push in different places around the bung and force it into the hole. Should go straight in.
When I refitted those fiddly metal clips that hold the bulbous metal bits to the bracket at rear of gearbox I fed a long screwdriver up from below so screwdiver was vertical and handle below level of bottom of engine/gearbox. Then tapped upwards and the clips went in.
At least second time around, you'll be a lot quicker. 
... as I removed it I had a bit of copper and a water stream heading for my eye....
Sorry, Stu - what does this mean. Is the sensor broken up? Where did the copper come from?
Agree, some of the parts prices are stupid for vans. Got myself a new set of OE genuine Fiat gear link cables for my Scudo on Ebay for £76 inc delivery which still seems steep, but I think they would be £200 from the main stealer if I understand correctly. Broke a door mirror, shell and glass, few years ago. No pattern parts for mine at the time as it's leccy and heated. Another trip to dealer and £190 poorer after. Had to have one, as you don't realise how much you rely on door mirrors driving a van until suddenly one is missing. Even though my van does have rear-view mirror and glazed rear doors.
Your Dispatch looks like a work in progress.
Noticed my fuel tank frame/support starting to look a little rusty. No holes yet. Do these give problems and mot fails? What do others do - repair or replace?