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Well today brought some more new items for the van
, firstly came the Heko tinted wind deflectors followed by a new detachable towbar without electrics as these are coming from the main dealer.

Very easy to fit and look alright too.
The weekend job plans are:
1) Fit new Towbar
2) Fit new number plates & Surrounds
3) Replace drivers door Stay
Then over the next few weeks I've got the following to replace:
1) Timing Belt & Water Pump
2) Aux Belt
3) Several Power Steering Hoses
4) Discs & Pads all round
5) Passenger side Door Mirror
Well so far on the upgrades I've put in the double DIN headunit, pictures to follow once I've finished doing the reverse camera. Installed the DRL light units where the front fog lights would normally live, but I've yet to wire them up as been to busy with work. What I have done completely is replace the existing aerial which has been allowing water in, as it was not seating properly.
To fit the new aerial it is necessary to remove the storage shelf above the cab, this is straight forward to completed by removing 4 clips it then slides straight out. It was necessary to use the old angle grinder to remove the old aerial as rust had set in making it a pain in the arse to remove the nut. Once out it was necessary to enlarge the hole and square it off in order for the new aerial to mount correctly.
New Aerial fitted bottom view

New Aerial Fitted Top View

Hi Bobby,
You'll need to remove the glove box and the fan resistor is behind it to the top left, it sits in the fan housing if I remember correctly. Mine did the same, took the electrical connector off it and put it back on and it worked fine 
Well a little while ago I replaced my 2003 peugeot expert with a newer 2008/9 model. This time I've gone with the long wheel base high roof. We've had a few little teething issues mainly being the gearbox was shot, so having replaced that its now time to start on the path of a few more little modifications. These been:
1) New double din Kenwood head unit, incorporating DVD player, bluetooth handsfree and reverse camera.
2) Daytime Running Lights.
3) Roof Rack.
Not a very extensive list at the moment but I do keep thinking of things to add to the list, and depending on how things work wise go over the next 6 months or so it may well end up as a camper conversion!
I'll take some pictures of the things as I do them and hopefully upload as a little guide for anyone who wants to do something similar.

Update- having fitted the new selector it appears that the cables also need replacing. So spoke to dealer who wanted £185 for replace mentioned cables. Found a supplier on ebay who sells them at £95. So will fit them when they arrive and hopefully that cures the issue.
Mechanic just came back to me, says 6 or 7 bolts and nothing on the diff it was just very stiff. Hope this helps.
Update, had to fit the replacement gearbox sooner than I'd planned as the original 1 got stuck in 3rd gear and if I tried to select another gear it would seize solid!!!
Anyway, replacement gearbox was put in and works great. Only downside now is we then found out the selector at the bottom of the gearstick is seriously worn which means it's very difficult to select 1st and 2nd gears. So new 1 ordered from the dealer at £135, and hopefully that w I'll sort it out.
I've just had my gearbox replaced. I'll ask my mechanic, who happens to be my brother, and come back to you. Btw when mine came out it was very tight on the driver side driveshaft.
As luck would have it, I've found a used gearbox exact match for the one that's in that has done 54k for £300 so got that coming for my mechanic to look at to see if it's better than the one that's in there currently.
Just didn't want to run the risk of it going pop on me as use it for work. Dealer wanted £1700 for a reconditioned box as well.
I've not added anything to the gearbox other than the recommended oil. Is it worth putting something in like the moly slip you mentioned vaz?
The blanks on the centre console are for heated rear windows and heated mirrors I believe. The fog lights are controlled via the light stalk on the left hand side of the steering wheel.
Issue now sorted. .......found that the pin in the selector spindle had come out, so the spindle doped down which meant I couldn't select any gear other than 3rd and 4th gear. Ended up removing the gearbox completely to resolve the situation.
On the downside, found out that the box had previously been over hauled and not very well by the nasty sounds coming from the box and all the crazy paving effect over the housing. So now on the search for a replacement box, local dealer wants £3500 for a new box ?
Hi Vaz212, you're spot on there. Had my mechanic have a look at it with his little camera probe and we could see that the pin had come out. However, he put a temporary pin in place and this did nothing so the box is going to be coming out as think it's the part in the gear box that has been broken too ?.
Hoping someone can shed some light on this one for me....recently changed my 53 plate expert for a 58 plate L2 H2 1.6HDI, anyways all was well in the world until I heard a clink from under the van whilst driving along. After that I was unable to select any gear other than 3rd and 4th.
Any ideas most welcome?
Casper: I believe that because its running Android you are able to download any navigation app from google play, and it has input for Rear view and comes with on-board WIFI but you can add a 3g dongle if you really wan to.
I think I'm more on the xtrons side myself, the one I like for me looks better and you can add a forward facing camera for recording journeys. Unfortunately I don't think any of them come with a swivel screen for in the Dash though.
Hi Casper, yeah been looking at the Xtrons range and just found the Pumpkins range:
http://www.autopumpkin.co.uk/android-5- … -wifi.html
Just trying to find one at the right price that will do everything I want it to, now and perhaps in the future as the role of the van changes.
Thanks localfella, now that I have a bluetooth ODB that works I will probably upgrade the stereo for an android type and potentially run a second screen where the tablet currently sits.
In the post today arrived the new Xtrons ODB2 bluetooth adapter, so went out to the van and gave it a try. Well it works perfectly
Here are a few of pictures of it installed and in use:


Right, checked the outlet tubes all clear. Dismantled the dash on the passenger side and took the fan out, no sign of water anywhere! Like you said tee-cee, the foam backed rubber was saturated on the passenger side, luckily though there is a nice cap to remove to all the water to drain out.
Some further investigation work required.
That's it, gone and purchased the xtrons ELM327 Bluetooth ODB2 OBDII Car Auto Diagnostic Scanner Scan Tool ON/OFF Switch. Should arrive by Wednesday next week.
I'll upload a couple of pictures when I've got it all setup and working.
Once again Thanks tee-cee 
Hi tee-cee: Thanks for the information, I want to use it with Torque on my tablet. Might upgrade the head unit to a xtrons android unit to.
I might just purchase one and give it a try.
Hi Haydenw, nice looking van! Yeah them are the windows, did you fit them yourself? If so how easy are they?
Hi Casper: I'll look into the Hammerite smooth. For the other bits I've painted I've used Peugeot Bianca white from good old Halfords and them a clear lacquer which have turned otut OK. Like you say the hammerite will probably provide some protection from stone chips.
Yesterday we had a nice heavy down pour, unfortunately my van seams to have developed a large water problem. I had put the heater on to help clear the windows, and not long after noticed a rather large pool of water in the passenger foot well.
Upon a small investigation, the water dripping from the heater fan area did seem to stop when I turned the fan off.
Has anyone else experienced this or something similar?
Hi Casper: The replacement front bumper is a mixture of colour coded on the top half and the rough plastic on the bottom half, as you might be able to see from the picture below. When I get round to it I'm probably going to do the top half in colour code to the van, and use the same stuff I used on the rear, which is Halfords bumper paint, on the bottom section.

Localfella: That's a nice looking van, and what a bargain on those rear doors! As for side windows, these are the ones I'd go for:
http://www.vanwindowsdirect.co.uk/view- … in-privacy
Cost £90 plus fitting etc, but they do look good!
One thing I'm having trouble finding is the front grille, as one side of mine is broken, which measn the section under the headlight doesn't sit flush.
Hi Localfella, your van sounds good especially the mileage. Must admit mine had a few battle scars when I first got it to, namely the front bumper which was split and the built in fog lights were broken, you wouldn't believe what peugeot dealer wanted for a new bumper and fog lights!
Had to do a paint touch up over the rear arch on the passage side and go over all the paint work with some maguire's stuff to bring the shine back. I've managed to source a replacement front bumper from a 806 but now need to repaint it.
What products were you sourcing from the great Congo?
Morning msmith: follow the below link for my thread on the alloy wheels