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#376 Re: Camper Conversions » 807 powered seats into Dispatch » 2020-01-16 03:10:14

As vaz says you will need the subframe. From what I can tell the fixing points in the floor are the same across all the variants - however the fixing points on the seats to the subframe will be different. In effect the subframe is like an adapter between the seat and van floor.
In my 2002 expert the handbrake did not drop either, so swiveling the seat involved adjusting the seat to full height, and sliding it back as far as it would go to enable it to clear the handbrake. I guess you could just release the handbrake, but this was rarely practical.
In hindsight I would say that I only needed to swivel one seat and it should have been be the passenger seat.

#377 Re: General Discussion » Smoking exhaust » 2020-01-15 09:55:53

Thanks for that. I monitored the regens on a long run, so the engine was fully warmed up and still clogging up. Judging by the amount of carbon on the inlet manifold I think that this has been a long running issue, which only became apparent when the DPF cracked.
Anyway I've reluctantly decided to take it to the dealers who in theory should have the resources to analyse the system.
At least if they struggle with lack of visible faults/performance, I should be able to escalate with Peugeot.

#378 Re: General Discussion » 2016 Dispatch Regenerative Breaking » 2020-01-15 01:56:37

My 2015 does, but the easiest way to check is to use a plug in cigarette lighter voltmeter. Typically volage will be 12.7 and will increase up to 14.7 when you lift off the accellerator. This of couse means that most of the time the voltage sensing split charge relay does not kick in.

Rather than buy a battery to battery charger I used a relay connected to the ignition via a timer - set to about 20 seconds. This gives enough time to start the engine before joining the batteries together. I came to the conclusion that the slightly higher charge volages would be ok with a std lead acid battery.

#379 Re: General Discussion » Favourite Campsite(s)? » 2020-01-11 01:52:51

I guess that you mean th UK, where the sites are either rubbish or expensive and usually both.
One option would be pubs that let you stay over if you have a meal. https://www.practicalmotorhome.com/nightstops

#380 Re: General Discussion » Smoking exhaust » 2020-01-04 10:25:38

Yes air filter was replaced.
When the dpf was broken soot was gathering in the exhaust and being blown out at higher revs - difficult to tell what was going on. Even more so now that the dpf is collecting it all.
Two different garages mentioned how powerful the engine was - hence the ecu  upgrade to eliminate the possibility of a remap.

#381 General Discussion » Smoking exhaust » 2020-01-04 03:07:31

tee_cee
Replies: 13

Looking for some advice on what to do next with the van  (DW10CD)

When I got it there were soot particles appearing on the back doors. I statrted checking the dpf regeneration cycles and it was typically every 150 miles. There was signs of white or grey smoke and a smell of diesel at startup but this would go after the engine warmed up.
After a few months I started to see clouds of black smoke when accelerating. Local mechanic identified a cracked core in the dpf which was replaced with an after market dpf.
Regens were happening every 30 miles, until it started to emit black smoke - at this point the regen interval went back to 150 miles. The turbo and inlet manifold (lots of carbon deposits for 50k miles) were replaced and the ecu was updated.  Finally the dpf has been replaced with a peugeot original.

So regens are happening every 50 miles now. During all this time there have been no fault codes thrown. I have run all the lexia actuator tests and the only fault is failure to open the egr bypass valve - which I think incorrect as I can see the vacuum solenoid being pulled open.

Whats most concerning is that there are no signs that the van is sick - it runs really well no fault codes no smoke from the exhaust.

So now I am thinking its time to go to the dealer, but I am worried that with lack of fault codes they will start replacing the other major parts, probably starting with the egr.

#382 Re: General Discussion » Drive Shaft Failure » 2019-12-15 08:45:22

Sometimes I think that testing parts will always result in a fault of some sort being detected. Problem with the newer engines is that access it so restricted - I got quoted £360 just to get the injectors out and tested. Nobody seems interested in looking at data logs which show that the time each injector opens is closely balanced across each cylinder.

#383 Re: General Discussion » Drive Shaft Failure » 2019-12-04 10:03:43

Hi, what I meant by smoke test, is to pressurise the air intake with a smoke mixture - and then do a visual check to see if it leaks out anywhere. At least that's my interpretation of how it works.
I've still got the smoking under acceleration, and like you, several garages telling me that there's nothing wrong.

#384 Re: General Discussion » Drive Shaft Failure » 2019-12-04 06:08:00

Seen your post in the other thread and was a puzzled as to why your egr gasket would cause black smoke. Figured out eventually that when accelerating, the egr valve would shut, and the boost would travel from the inlet manifold to the egr, and out.
So it begs the question, did you ever have a smoke test done before this?

#385 Re: General Discussion » Drive Shaft Failure » 2019-12-03 02:14:45

Dear me, not having much luck with this one.

#386 Re: General Discussion » Smoking Dispatch » 2019-12-01 09:31:32

With the map sensor, again the ecu knows what to expect. So you would get an error - so possibly the P0299 is low boost pressure measured by the MAP.
Blocking the EGR is worth doing - just been reading elsewhere about a fault where high exhaust pressure was pushing the EGR valve slightly open under aceleration, when it should be closed. In this case you would expect the ecu to work out something is wrong , but it didn't. You would see this in the data logs, assuming the EGR has position sensor.

#387 Re: General Discussion » Smoking Dispatch » 2019-11-30 02:16:09

I did consider the pressure sensor - however the ECU should use this to trim the values set for the pump. If the readings drift to far the a fault would be generated. I did mention the pressure sensor to the Delphi agent in Uxbridge and he said he had only ever seen one fail.
If the MAF sensor is dirty/faulty it can report back incorrect air intake. You can temporarily disconnect it and the ecu will default to calculated values. You can drive and see if the smoke is still there. The maf error codes will need to be reset again.

#388 Re: General Discussion » Sensor identification » 2019-11-27 14:52:10

Looks like this clipped to the additive tank
file.php?id=3018&mode=view

#389 Re: General Discussion » Smoking Dispatch » 2019-11-27 14:46:17

I've decided that my days of tinkering are over, so I have somone else do yhe work. So if he tells me the turbo is broken,  then it's a new (refurbihed) one. As it happens he broke the manifold after ttightening down the injector cover a bit too much. So that's the only reason it was replaced.
I'm thinking maybe another smoke test might be in order, in case something was missed. Unfortunately with these new engines, it seems to me, I'f there is no fault codes, people start guessing and play parts bingo

#390 Re: General Discussion » Smoking Dispatch » 2019-11-27 09:41:21

Regarding the P0299 code, I had this when I first seen the smoke, and thought it was related. However when I later looked at the logs I could see that it was triggered when the measured boost was HIGHER than the requested boost.This would not cause the smoking but indicated that the turbo was sticking - probably due to prolonged high soot levels. I also had the inlet manifold replaced with a unit with the same (50k) miles on it, and I could see that there was much more carbon deposits on the old one. It looked more like the 120k ones that I could see on ebay.
I my case the dpf was doing a fantastic job of hiding this from me - until it broke.
Runs great though and no fault codes.

#391 Re: General Discussion » Smoking Dispatch » 2019-11-26 09:23:04

If the engine is producing smoke the dpf should be catching most of it, so it could be broken. The usual suspect is a boost leak, but I've got the same problem and nobody can find the leak.

#392 Re: General Discussion » Economy - How many miles per tank do you get? » 2019-11-24 17:42:09

If we leave without a deal, you will need a international driving permit - 1968 for France and 1949 for Spain.
Notes for the drive south

Take A16/E402 south towards Boulogne to Abbeville - toll. Then Join A28 to Rouen - free. Then pick up N154 to Chartres and on to Orleans. Pick up N20 to Vierzon, then N76 to Bourges and Moulins, then N9 to Clermont Ferrand. Pick up free A75 to J63 Beziers - you need to pay for the Millau viaduct which is  worth it. Follow green signs for Narbonne then Perpignan. You can then pick up A9/E15 toll to Spain and come off at the N2 junction

Rouen is a pain to get round - just follow the signs for A13 Paris.

#393 Re: General Discussion » Peugeot Expert Tepee Ride hight » 2019-11-24 13:27:09

I fitted auxiliary springs  on my MK1 WAV conversion https://mad-suspension.co.uk/
Not cheap but I felt that spacers would only weaken the springs

#394 Re: General Discussion » 2.0L HDI Dispatch Sudden Engine Stop. » 2019-11-20 10:56:59

Since you have already ruled out the sensor, it can only be a wiring problem to the ECU.
Someone has posted a sensor wiring fault on a 2006 2.0HDI here which identifies the 2 wires to check

#395 Re: Camper Conversions » Eurotunnel » 2019-11-19 10:52:10

I always use P&O too, because they have more ships, it's common to get on an earlier boat - as opposed to DFDS who will leave you sitting on the dock, hours late without any info on what's happening, nor an apology or explanation when you get on board.
Only used Eurotunnel at the weekend because were we doing a booze run, and Pidou booked and paid for the return crossing. However they said that they could only book as a high car - else it was the commercial van rate. Eurotunnel did pick up on it before boarding and said that in future they would enforce purchase of a new ticket if I was booked as a high car.

#396 Re: Maintenance » oil cooler ? » 2019-11-16 19:33:59

hopewer wrote:

Hi,
Since I hadn't managed to find anybody who sells a replacement for a 1103j9 cooler new as a patent part , thought I would try to test the existing one. I hooked it up to a tyre inflater  underwater and pushed it up to 75PSI and no bubbles so guess that isn't the problem.

So  I'm suppose I'm either down to new head gasket/head, swap the engine or write the van off :-{ Anybody got any rough prices for swapping engines and or head gasket.
Thanks,
Rob.

If you still wanted to replace it there are a few cross references for DW8 / WJZ  engines, that I found on the net eBay search

#397 Camper Conversions » Eurotunnel » 2019-11-16 11:15:55

tee_cee
Replies: 6

I see that Eurotunnel have linked their booking engine to the DVLA database, so you when you enter your reg number, it knows that you have a van.
However the good news is that they then ask if it's a camper, and what length it is. So under 5m and it's the same price as car.
Still double the price of the ferry but it's good to fill in the booking without having to wing it as a MPV etc.
Maybe the ferries will start doing the same.

#398 Re: Camper Conversions » Minimum Cooking Facilities - Legislation and Guidance » 2019-11-13 12:43:44

Can't help feeling that it's a deliberate policy, simply to reduce workload.
On the other other hand maybe they are looking at more regulation eg  New Zealand self containment certification

#399 Re: Camper Conversions » Minimum Cooking Facilities - Legislation and Guidance » 2019-11-12 16:26:55

Doubt if it makes a lot of difference now that they are adopting a new policy of not re-registering
see https://dispatchexpertscudo.org.uk/foru … php?id=829

#400 Re: Maintenance » Removing Scudo Instruments - Bulb Replacement » 2019-11-05 13:53:10

Sold my 2002 but here's the instruction I wrote for myself

To remove instrument panel

1) Remove 2 steering column torx screws (same head as the other screws)
2) Remove top cowl only (may not be neccessary) Bottom cowl is clipped at the bottom.
3) Remove right vent
4) Reach through right vent to unscrew plastic trumpet that holds the bottom of instrument panel cowl
5) Remove 3 screws holding in central vents - remove vent
6) Remove 2 screws holding top of panel surround and remove surround.
7) Remove 2 bottom and one top screw of instrument cluster.

286 CAPLESS DASH CAR AUTO BULBS 12V 1.2W

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