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#1 Re: General Discussion » Welding a galvanised van - problematic? » 2026-01-10 11:49:57

Yeah she's worth it, getting rarer by the day and still a joy to drive. I use mine as an allotment workhorse, then occasionally as a camper which involves cleaning all the manure out and a good spray of air freshener.
Brenda will (hopefully) live on...

#2 General Discussion » Welding a galvanised van - problematic? » 2026-01-08 22:10:48

Shakes
Replies: 6

Hey all
Welcome to 2026, happy NY

Brenda's MOT is due and following inspection, i'm looking at £1200-1500 this time round, nearly all on welding. Both rear sills are shot again, after being patched up a few years ago.

How do you all deal with your corrosion issues? A mechanic friend of mine has pointed out that patching up these vans can be a problem because the new steel reacts with the galvanising and causes new rust to appear.

Both rear corners under the bumper are quite far gone, although not an MOT failure yet (marginal). The garage i am using have also agreed to weld up some weak spots on the rear axle.

Brenda as you know has been my van for 15 years now, she contains many new parts and still runs well. I am inevitably going to go for it and spend the dosh (luckily we had a refund on a holiday we had to cancel due to illness) but even with new sills and extensive patching, will the rot come back around the repaired areas, and is there a permanent solution?
Cheers all x

#3 Re: General Discussion » Passed a new MOT » 2025-10-22 17:21:48

Belated congratulations.
I too face the reality of losing the services of my mechanic/MOT tester friend.
Brenda's previous patch repairs have failed on both sides, so I have bought the last nearside mk1 sill on ebay and am nearly ready to take the plunge with a bodyshop.
Going there tomorrow- will report the verdict on here!
(Now in 15th year of ownership)

#4 General Discussion » Back on the Forum » 2025-02-20 22:36:05

Shakes
Replies: 10

Hello Eurovan land.
It's been several years since I've been here.
Having ditched Facebook, thought I'd check in.
Incredibly, i still have Brenda, the '04 Dispatch HDi I bought in 2011. Mileage is now 217, 338 and it's been five and a half years since I fitted the replacement engine at 187k.
Fourteen years of being my daily hack. Can anyone beat that i wonder ?
So anyway, yo everyone nice to be back.

#5 Re: General Discussion » TEST! » 2022-09-06 21:38:52

Everyone's gone over to Facebook it seems. I followed a mk1 camper conversion page and for some reason they made me the admin which was not my plan. John Dragon Man is on there. All good fun, but nowhere near as in depth or useful as this forum.

Nice to see the vans have a following though.

As for Brenda, she is doing a lot of commuting. I haven't started the 12v wiring yet, or put in the Fiamma skylight i have. OAP care is taking up a lot of mine and the wife's time. We did manage one camping trip though, to the Eden Project in St Austell to see the Stereophonics. They were great, as was the van....

Three years after i had all that work done, all is well but i never count my chickens with Brenda. Best not to!

#6 Re: Camper Conversions » Lockdown Project » 2022-07-03 22:04:19

That looks fantastic, makes me want to get off my a** and finish mine

#9 Camper Conversions » Brenda's swivel seat finally sorted » 2022-05-30 19:45:19

Shakes
Replies: 4

This is the second attempt at the swivel base.

I bought a second hand item consisting of two massive steel plates and a single pivot bolt which in practice turned out to be wobbly fore and aft. I thought, b*llocks  :(  so that came out, to be replaced with the FASP item hopefully shown below. It wasn't cheap at £109, but certainly seems more solid. It is also claimed to be fully crash tested by the manufacturer, which is important when it's your family in the passenger seat.

What i have here is a driver's seat from a pre-facelift mk1 Dispatch, with the driver's seat frame bolted to the floorpan and the FASP swivel in between. It's still not totally perfect, as the chair itself has some play in the runners and backrest simply due to the enormous mileage on the donor van which had been all over Europe. But for now it is stable and comfortable enough. Plus I love that electric blue chequer upholstery...

I'd like to ultimately replace both chairs with something more luxurious. The bolt-holes on the runners are 40cm apart side to side, and 31cm fore and aft. Has anyone found/fitted nice alternative chairs to their mk1?  I heard a rumour that certain Alfa and Mercedes seats can be fitted. Any photos would be appreciated...

#11 Re: General Discussion » 200k » 2022-03-23 19:57:54

Cheers Ken!  Long may these vehicles run, i love mine. Brenda's engine is a transplant and has only covered about 90k. But the gearbox is the original.

I went for green LEDs for my dials and white for the odometer. It had been out of action for several years.

So many jobs to do on this van, but i am a crap mechanic (not a mechanic at all in fact) so i pay my mate to do all the critical stuff.  Brenda has a leaky fuel pump and a leaks oil - the underside of the subframe is covered in it.

But i'm doing the camper conversion myself

Very slowlyreceived_502806704316507_20220323-1857.jpegreceived_502806704316507_20220323-1857.jpegreceived_502806704316507.jpeg

#12 General Discussion » 200k » 2022-03-23 18:16:31

Shakes
Replies: 9

Well done to Brenda who has reached the magic 200k! 20220323_162113.jpeg20220323_162532.jpeg

#13 Maintenance » Does the HDI have a hand fuel pump? » 2022-03-11 20:19:04

Shakes
Replies: 3

A question for the forum. My HDi Dispatch has a leaky fuel pump, which is making cold starts a nightmare. Do these engines have a hand fuel pump to bring up the pressure? I know certain Berlingos have one. What would it look like? Thanks all

#15 Re: Camper Conversions » Had a few days free, nipped over to to Germany » 2022-02-05 00:18:25

KenBW that is a cool front end on your mk1.
I have seen 115mph out of Brenda but that was many years ago.  It always impresses me how stable the mk1s are at high speed.

#16 Re: Maintenance » Leaky fuel pump » 2022-02-05 00:08:02

Thanks for the replies chaps, it's a mystery where the leak is coming from, going to get a second opinion from a garage before i go any further with this. Van reeks of diesel though.

#17 Re: Maintenance » Leaky fuel pump » 2022-01-30 18:49:52

I will get on the phone to them in the morning. Also a visit to the Citroen dealer might be in order to find out what kind of pump i have. Cheers

#18 Maintenance » Leaky fuel pump » 2022-01-30 15:41:46

Shakes
Replies: 7

2004 Dispatch 2.0HDi RHZ

Brenda has started dripping diesel on the road when cranking over.  It looks like diesel is oozing out of a hose joint on top of the pump.

Does anyone know if these pumps can be resealed or overhauled in any way, or realistically am i looking at a new pump? They are really not cheap!

20220130_133643.jpeg

#19 Re: General Discussion » Cab floor lining is a let down » 2022-01-30 15:35:18

I found one.  2200 euros ....ha ha ... looks like i'll be patching up the old floor

#20 General Discussion » Cab floor lining is a let down » 2022-01-13 23:58:21

Shakes
Replies: 8

Slowly, the rolling restoration of my Mk1 is coming together. The cab floor lining, though, is a dud and beyond saving.
20220113_214543_20220113-2257.jpeg
I could just patch the holes and slap a tailored floor mat down, but i'd really like to replace the lining itself. You have to remove the seats and disconnect the gear linkage cables to do this properly. It's a big plastic pan backed with foam in my mk1 facelift van; the earlier mk1s had a rubber item similarly backed with thick foam.

It's a long shot, but does anyone know the part number for this item or maybe where i could get hold of a good one?

Will be visiting the Exeter Citroen dealership tomorrow. They're always really helpful but dealer support for the dear old Mk1 is fading as time moves on ( the holy grail is a NOS item from Citroen but not holding my breath)

#21 Re: Camper Conversions » Brenda » 2021-09-02 13:11:55

Proper lovely down there. We walked the opposite way from Lulworth though it was daytime, so no glow worms.

If you're ever down that way in your van, i can recommend the New Inn at Church Knowle near Wareham. 12 quid a night for a pitch, no hook up but a good outdoor shower and superb food.

https://www.newinn-churchknowle.co.uk/

#25 Camper Conversions » Brenda » 2021-09-01 21:39:06

Shakes
Replies: 6

Been a while since I've dropped by here, hope everyone is OK.

The tenth anniversary of my purchase of Brenda is coming up. Her transformation from courier van/mobile shed into camper is ongoing, and i'm taking my time over it - but the wife and I have already enjoyed a couple of holidays in her, and much more mechanical work has been done to keep the van safe and reliable.

Latest work done: new remanufactured steering rack (total cost £320 parts & labour)
4 new Goodyear Efficient Grip van tyres fitted.
O/S  wheelarch mini cupboard made from old plywood
Vinyl floor put in
All insulation installed including floor
Wiring purchased but not installed yet
Red leatherette interior trim started ?
Driveaway awning tent purchased ( Gumtree bargain )

Trips done as camper: 
Wareham, Dorset and Chudleigh, Devon.

Jobs pending:
Mystery oil leak
Glow plugs probably need doing

Warning: incoming holiday snaps
?

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